DETAILED ACTION
Notice of Pre-AIA or AIA Status
The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA .
Status of the Claims
Claims 15-33 are pending.
Claim 21 has been amended.
Claims 15-20 and 25-28 remain withdrawn.
Claims 32 and 33 are new.
Continued Examination Under 37 CFR 1.114
A request for continued examination under 37 CFR 1.114 was filed in this application after a decision by the Patent Trial and Appeal Board, but before the filing of a Notice of Appeal to the Court of Appeals for the Federal Circuit or the commencement of a civil action. Since this application is eligible for continued examination under 37 CFR 1.114 and the fee set forth in 37 CFR 1.17(e) has been timely paid, the appeal has been withdrawn pursuant to 37 CFR 1.114 and prosecution in this application has been reopened pursuant to 37 CFR 1.114. Applicant’s submission filed on 11/21/2025 has been entered.
Response to Arguments
Applicant’s arguments, filed 11/21/2025, have been fully considered and are persuasive in view of the amendment to independent claim 21. Therefore, the rejection has been withdrawn. However, upon further consideration, a new ground(s) of rejection is made in view of Pijnenburg in view of Zappoli.
Claim Rejections - 35 USC § 112
The following is a quotation of 35 U.S.C. 112(b):
(b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention.
The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph:
The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention.
Claim 33 is rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention.
Regarding claim 33, the phrase "usually" renders the claim indefinite because it is unclear whether the limitations following the phrase are part of the claimed invention. See MPEP § 2173.05(d).
For purposes of examination, it is interpreted that “a usually straight line” is not part of the claim.
Claim Rejections - 35 USC § 103
In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status.
The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action:
A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made.
The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows:
1. Determining the scope and contents of the prior art.
2. Ascertaining the differences between the prior art and the claims at issue.
3. Resolving the level of ordinary skill in the pertinent art.
4. Considering objective evidence present in the application indicating obviousness or nonobviousness.
Claim(s) 21-24, 29-31 and 33 is/are rejected under 35 U.S.C. 103 as being unpatentable over WO 2016023965 (Pijnenburg hereinafter) in view of WO 2016071267 (Zappoli hereinafter).
US 20180177228 was applied for ease of citation. All references to ‘Pijnenburg’ refer to US 20180177228.
Regarding claims 21-24 and 29-31, Pijnenburg teaches a method of manufacturing an aerosol-generating article component (abstract), the method comprises the steps of: manufacturing a crimped sheet; gathering the crimped sheet to form a continuous rod; and cutting the continuous rod into a plurality of rod-shaped components ([0010]), each rod-shaped component having a gathered crimped sheet formed from a cut portion of the crimped sheet, the crimp corrugations of the crimped sheet defining a plurality of channels in the rod-shaped component ([0053],[0104]-[0105] and Fig. 4).
Pijnenburg teaches a method of manufacturing the crimped sheet comprises the steps of: feeding a substantially continuous sheet of material, specifically a homogenized tobacco sheet ([0097]), to a set of crimping rollers ([0097]), the set of crimping rollers comprising a first roller (upper roller, 31) and a second roller (lower roller, 32), wherein both the first and second roller includes a plurality of ridges (teeth, [0098]); and crimping the substantially continuous web to form the crimped web by feeding the substantially continuous sheet between the first and second rollers in a longitudinal direction of the sheet of material such that the ridges of the first or second rollers apply a plurality of crimp corrugations to the substantially continuous sheet of material ([0097]); and, wherein all the ridges are distanced one to the other with a constant pitch (“crimping period”) of 1 mm (34, [0098] and Fig. 2).
Pijnenburg does not expressly teach that the flank angle, as defined in the instant claims, formed by all ridges of the first or second roller is comprised between 4 degrees and 20 degrees.
Zappoli teaches a method of manufacturing a crimped sheet for an aerosol-generating article comprising the steps of: feeding a substantially continuous sheet of material to a set of crimping rollers, the set of crimping rollers comprising a first roller and a second roller, at least one of the first or second roller including a plurality of ridges; and crimping the substantially continuous web to form the crimped web by feeding the substantially continuous sheet between the first and second rollers in a longitudinal direction of the sheet of material such that the ridges of the first or second rollers apply a plurality of crimp corrugations to the substantially continuous sheet of material. Zappoli teaches that the ridges in the first or second roller define a first and a second flank and a tip, the first or the second flank forming a flank angle with a radial direction passing through the tip (3131,3133,3135 in Fig. 3, 4131-4136 in Fig. 4), wherein the flank angle is equal to half the corrugation angle (page 5, lines 28-30), wherein Zappoli teaches that the corrugation angle “may be of any suitable value” and for example is between 30 degrees to 90 degrees (col. 5, lines 22-25) thus the flank angle is between about 15 degrees and about 45 degrees. However, it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize the flank angle since it has been held that, where the general conditions of a claim are disclosed in the prior art, it is not inventive to discover the optimum or workable ranges by routine experimentation. In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235 (CCPA 1955). The burden is upon the Applicant to demonstrate that the claimed flank angle is critical and has unexpected results. In the present invention, one would have been motivated to optimize the flank angle motivated by the desire to optimize porosity of the aerosol-generating article, particularly since Zappoli teaches that the corrugation angle “may be of any suitable value” (col. 5, line 22) and the corrugation angle of between 30 degrees to 90 degrees (col. 5, lines 22-25) is exemplary and non-limiting.
It would have been obvious for one of ordinary skill in the art at the time of filing to have incorporated the flank angle of the crimping rollers of Zappoli into the crimping rollers of Pijnenburg with a reasonable expectation of success and predictable results, specifically to optimize the porosity of the rod shaped aerosol generating component.
Regarding claim 33, Pijnenburg teaches that the gathering comprises a folding process where two portions of the crimped sheet of material are put on top of each other by a folding-type operation ([0069]).
Claim(s) 32 is/are rejected under 35 U.S.C. 103 as being unpatentable over Pijnenburg in view of Zappoli as applied to claim 21 above, and further in view of Muller (US 3621764).
Regarding claim 32, modified Pijnenburg does not expressly teach the materials of the first or second roller.
Muller teaches crimping rollers for use in cigarette manufacture (abstract). Muller teaches crimping rollers that are metal (col. 2, lines 4-5). It would have been obvious for one of ordinary skill in the art the time of filing to have made the crimping rollers of modified Pijnenburg out of metal, as suggested by Muller, with a reasonable expectation of success and predictable results.
Conclusion
Any inquiry concerning this communication or earlier communications from the examiner should be directed to YANA B KRINKER whose telephone number is (571)270-7662. The examiner can normally be reached Monday, Wednesday, Thursday and Friday.
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YANA B. KRINKER
Examiner
Art Unit 1755
/YANA B KRINKER/Examiner, Art Unit 1755 /PHILIP Y LOUIE/Supervisory Patent Examiner, Art Unit 1755