Prosecution Insights
Last updated: October 02, 2026
Application No. 17/480,585

MULTILAYER STRUCTURE AND PACKAGE

Final Rejection §103§112
Filed
Sep 21, 2021
Priority
Mar 26, 2019 — JP 2019-059254 +2 more
Examiner
SHAH, SAMIR
Art Unit
1787
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Mitsubishi Chemical Corporation
OA Round
6 (Final)
36%
Grant Probability
At Risk
7-8
OA Rounds
0m
Est. Remaining
71%
With Interview

Examiner Intelligence

Grants only 36% of cases
36%
Career Allowance Rate
192 granted / 527 resolved
-28.6% vs TC avg
Strong +35% interview lift
Without
With
+34.9%
Interview Lift
resolved cases with interview
Typical timeline
4y 1m
Avg Prosecution
61 currently pending
Career history
585
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
56.9%
+16.9% vs TC avg
§102
13.9%
-26.1% vs TC avg
§112
22.7%
-17.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 527 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-2 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. A broad range or limitation together with a narrow range or limitation that falls within the broad range or limitation (in the same claim) may be considered indefinite if the resulting claim does not clearly set forth the metes and bounds of the patent protection desired. See MPEP § 2173.05(c). In the present instance, claim 1 recites the broad recitation of a thickness of 3 to 200 microns, and the claim also recites a thickness of 20 to 90 microns which is the narrower statement of the range/limitation. The claim(s) are considered indefinite because there is a question or doubt as to whether the feature introduced by such narrower language is (a) merely exemplary of the remainder of the claim, and therefore not required, or (b) a required feature of the claims. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-2 is/are rejected under 35 U.S.C. 103 as being unpatentable over Hata et al. (US 5972447) in view of Hirose (US 2019/0367718). Regarding claim 1, Hata discloses a multilayer film comprising an ethylene vinyl alcohol based copolymer layer having a thickness of 3 to 50 microns (abstract), a heat sealing layer such as polypropylene having a thickness of 80 microns (col. 10, lines 33-36, col. 18, lines 17-19) and an adhesive layer (col. 10, lines 30-31 and col. 18, lines 16-17) wherein the adhesive resin layer is maleic anhydride modified polypropylene (col. 24, lines 12-13) and has a thickness of 5 microns (col. 22, line 2) wherein the ethylene vinyl alcohol based copolymer layer contains sodium ion and a content of sodium ion is 10 to 500 ppm (col. 5, lines 43-50), wherein the ethylene-vinyl alcohol-based copolymer layer comprises an ethylene-vinyl alcohol-based copolymer resin composition and the copolymer having ethylene content of 20 to 60 mol% (abstract), and the composition does not comprise an ethylene-vinyl alcohol-based copolymer which has been modified by oxyalkylene formation (col. 4, lines 54-65). Hata does not disclose vinyl ester component with a degree of saponification of 99 to 100 mol%. Hirose discloses multilayer structure comprising ethylene vinyl resin composition comprising EVOH copolymer having ethylene content of 20 to 50 mol% (0049) and degree of saponification of vinyl ester 99 to 100 mol% to obtain excellent oxygen barrier properties and thermal properties (0050). It would have been obvious to one of ordinary skill in the art to use degree of saponification of vinyl ester of Hirose in the EVOH resin of Hata to obtain excellent oxygen barrier properties and thermal properties. The recitation in the claims that the multilayer structure is “used in a treatment under a high pressure of 100MPa or more” is merely an intended use. Applicants attention is drawn to MPEP 2111.02 which states that intended use statements must be evaluated to determine whether the intended use results in a structural difference between the claimed invention and the prior art. Only if such structural difference exists, does the recitation serve to limit the claim. If the prior art structure is capable of performing the intended use, then it meets the claim. It is the examiner’s position that the intended use recited in the present claims does not result in a structural difference between the presently claimed invention and the prior art and further that the prior art structure is capable of performing the intended use. Given that Hata in view of Hirose discloses multilayer film as presently claimed, it is clear that the multilayer film of Hata in view of Hirose would be capable of performing the intended use, i.e. used in a treatment under a high pressure of 100MPa or more, presently claimed as required in the above cited portion of the MPEP. Regarding claim 2, Hata in view of Hirose discloses the multilayer structure of claim 1 wherein the multilayer structure has a thickness of 50 to 300 microns (abstract). Claim(s) 1-2 is/are rejected under 35 U.S.C. 103 as being unpatentable over Hiroshi et al. (JP 2003-025518) in view of Hata et al. (US 5972447) and Hirose (US 2019/0367718). Regarding claim 1, Hiroshi discloses a multilayer film comprising a gas barrier layer C comprising ethylene vinyl alcohol copolymer (paragraph 0008) and having a thickness of 2 to 30 microns (0020), a heat sealing layer D comprising polypropylene and having a thickness of 2 to 120 microns (paragraphs 0023-0024) and adhesive layer B such as maleic anhydride modified polypropylene with a thickness of 0.5 to 25 microns (paragraphs 0017-0018) wherein Hiroshi is silent with respect to modified ethylene vinyl alcohol with oxyalkylene formation and therefore it is clear that the ethylene vinyl alcohol based copolymer is not modified by oxyalkylene formation. Hiroshi does not disclose sodium ion in the ethylene vinyl alcohol. Hata discloses multilayer structure comprising a layer containing ethylene vinyl alcohol made with 10 to 500 ppm of sodium ion and having ethylene content of 20 to 60 mol% (abstract) to improves adhesion between layers and compatibility (col. 5, lines 43-50, col. 6, line 5-11). It would have been obvious to one of ordinary skill in the art to use the ethylene content and the sodium ion and its amount of Hata in the ethylene vinyl alcohol of Hiroshi to obtain thermal stability. Hiroshi in view of Hata does not disclose vinyl ester component with a degree of saponification of 99 to 100 mol%. Hirose discloses multilayer structure comprising ethylene vinyl resin composition comprising EVOH copolymer having ethylene content of 20 to 50 mol% (0049) and degree of saponification of vinyl ester 99 to 100 mol% to obtain excellent oxygen barrier properties and thermal properties (0050). It would have been obvious to one of ordinary skill in the art to use degree of saponification of vinyl ester of Hirose in the EVOH resin of Hiroshi in view of Hata to obtain excellent oxygen barrier properties and thermal properties. The recitation in the claims that the multilayer structure is “used in a treatment under a high pressure of 100MPa or more” is merely an intended use. Applicants attention is drawn to MPEP 2111.02 which states that intended use statements must be evaluated to determine whether the intended use results in a structural difference between the claimed invention and the prior art. Only if such structural difference exists, does the recitation serve to limit the claim. If the prior art structure is capable of performing the intended use, then it meets the claim. It is the examiner’s position that the intended use recited in the present claims does not result in a structural difference between the presently claimed invention and the prior art and further that the prior art structure is capable of performing the intended use. Given that Hiroshi in view of Hata and Hirose discloses multilayer film as presently claimed, it is clear that the multilayer film of Hiroshi in view of Hata and Hirose would be capable of performing the intended use, i.e. used in a treatment under a high pressure of 100MPa or more, presently claimed as required in the above cited portion of the MPEP. Regarding claim 2, Hiroshi in view of Hata and Hirose discloses the multilayer of claim 1 wherein the surface layer A having a thickness of 10 to 150 microns (paragraph 0016), the adhesive layer having a thickness of 0.5 to 25 microns (paragraph 0018), the gas barrier layer C having a thickness of 2 to 30 microns (paragraph 0020) and the heat sealing layer D having thickness of 2 to 120 microns (paragraph 0024). Therefore, the overall thickness of the multilayer is 14.5 to 325 microns. Response to Arguments Applicant's arguments filed 06/24/2026 have been fully considered but they are not persuasive. Applicant argues that the amended claim 1 is appropriately commensurate with the unexpected results and is now patentable. However, it is noted that the data is still not commensurate is scope with the scope of the present claim given that the examples disclose specific compositions with specific amounts while the present claim recites any amount and type ethylene vinyl alcohol based copolymer that has ethylene content of 25 to 50 mol% and a vinyl ester component with a degree of saponification of 99 to 100 mol% in EVOH layer, any amount and type of polypropylene modified by grafting with maleic anhydride polymer or copolymer in adhesive layer and any type and amount of polypropylene in heat sealing layer . Further, there is no data points for higher and lower contents of sodium ions, i.e. 400 ppm and 100 ppm. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to SAMIR SHAH whose telephone number is (571)270-1143. The examiner can normally be reached 8:00am - 5:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Callie Shosho can be reached at 571-272-1123. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SAMIR SHAH/Primary Examiner, Art Unit 1787
Read full office action

Prosecution Timeline

Show 8 earlier events
Mar 19, 2025
Non-Final Rejection mailed — §103, §112
Jul 21, 2025
Response Filed
Aug 08, 2025
Final Rejection mailed — §103, §112
Dec 01, 2025
Request for Continued Examination
Dec 02, 2025
Response after Non-Final Action
Mar 24, 2026
Non-Final Rejection mailed — §103, §112
Jun 24, 2026
Response Filed
Aug 24, 2026
Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12734790
MULTI-LAYERED STRUCTURE AND METHOD FOR PRODUCING SAME
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Patent 12734785
LAMINATES
3y 2m to grant Granted Sep 15, 2026
Patent 12734735
TRANSLUCENT MULTI-LAYER BODY WITH A HEAT- OR PRESSURE-SENSITIVE DECORATIVE LAYER
2y 0m to grant Granted Sep 15, 2026
Patent 12729538
THERMOPLASTIC ROOFING MEMBRANES FOR FULLY-ADHERED ROOFING SYSTEMS
4y 8m to grant Granted Sep 08, 2026
Patent 12709083
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3y 4m to grant Granted Aug 18, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

7-8
Expected OA Rounds
36%
Grant Probability
71%
With Interview (+34.9%)
4y 1m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 527 resolved cases by this examiner. Grant probability derived from career allowance rate.

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