Prosecution Insights
Last updated: July 05, 2026
Application No. 17/489,866

ADDITIVES FOR BINDER COMPOSITIONS IN FIBROUS INSULATION PRODUCTS

Non-Final OA §103
Filed
Sep 30, 2021
Priority
Oct 01, 2020 — provisional 63/086,271
Examiner
IMANI, ELIZABETH MARY COLE
Art Unit
1789
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Paroc Group OY
OA Round
5 (Non-Final)
33%
Grant Probability
At Risk
5-6
OA Rounds
0m
Est. Remaining
58%
With Interview

Examiner Intelligence

Grants only 33% of cases
33%
Career Allowance Rate
312 granted / 935 resolved
-31.6% vs TC avg
Strong +25% interview lift
Without
With
+25.0%
Interview Lift
resolved cases with interview
Typical timeline
4y 6m
Avg Prosecution
60 currently pending
Career history
1011
Total Applications
across all art units

Statute-Specific Performance

§103
85.6%
+45.6% vs TC avg
§102
4.2%
-35.8% vs TC avg
§112
4.8%
-35.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 935 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 1/9/26 has been entered. In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-7, 9-26 is/are rejected under 35 U.S.C. 103 as being unpatentable over Hawkins et al, U.S. Patent Application Publication No. 2011/0086567 in view of Zhang et al, U.S. Patent Application Publication No. 2019/0106564. Hawkins discloses an aqueous binder composition which comprises a polymeric crosslinking agent comprising at least two carboxylic acid groups such as polycarboxylic acids or polyacrylic acids in amounts of 10-30% by weight. See paragraph 0035. The binder can include a polyol having at least two hydroxyl groups as claimed in amounts of 10-25% by weight. See paragraphs 0055, 0061. The composition can further comprise silane coupling agents in amount of 0.1-5 percent by weight. See paragraph 0037-0038. The composition can further comprise glycerol, polydimethylsiloxane, paraffin, vegetable oils, hydrophobized silica as process additives in amounts of 0-25 percent by weight. See paragraph 0054-0055. The binder does not include formaldehyde or require the presence of a polyol having a number average molecular weight of 2,000 Daltons or above. The composition can have a pH of about 1-6. See paragraph 0062. With regard to the claims as amended 1/9/26, Hawkins discloses that the carbohydrate can be starch, which is not a reducing sugar. Hawkins differs from the claimed invention because it does not disclose employing the particularly claimed polyols. However, Zhang teaches including polyols having a molecular weight below 2,000 Daltons such as sugar alcohols including glycerol, erythritol, arabitol, xylitol, sorbitol, maltitol, mannitol, iditol, and other as set forth in paragraph 0043 as a secondary crosslinking agent. Therefore, it would have been obvious to have incorporated the low molecular sugar alcohols as taught by Zhang into the composition of Hawkins in order to improve binder and product performance. While Hawkins does not identically disclose the claimed proportions, it would have been obvious for one of ordinary skill in the art to formulate compositions wherein the amounts of components are within ranges disclosed by the prior art. Further, with regard to the peak tack force, it would have been obvious to have selected the relative proportions of the binder which produced a binder having the desired degree of tack, since the binder is used as adhesives for nonwovens, the degree of tack would have been an important feature, to produce either a high tack or low tack binder, depending on how the nonwovens were to be used. Applicant's arguments filed 1/9/26 have been fully considered but they are not persuasive. Applicant argues that Hawkins requires the presence of a carbohydrate. However, the carbohydrate can be starch which is not a reducing sugar. With regard to the polyols claimed, Zhang teaches adding such polyols as secondary crosslinking agents. While Zhang also employs polyols having a higher molecular weight, it is not necessary that all of Zhang be incorporated into Hawkins in order for the teachings of Zhang to be relevant to Hawkins. Any inquiry concerning this communication or earlier communications from the examiner should be directed to ELIZABETH M IMANI whose telephone number is (571)272-1475. The examiner can normally be reached Monday-Wednesday 7AM-7:30; Thursday 10AM -2 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Marla McConnell can be reached at 571-270-7692. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ELIZABETH M IMANI/Primary Examiner, Art Unit 1789
Read full office action

Prosecution Timeline

Show 7 earlier events
Jan 22, 2025
Request for Continued Examination
Jan 24, 2025
Response after Non-Final Action
May 30, 2025
Non-Final Rejection mailed — §103
Aug 06, 2025
Response Filed
Oct 23, 2025
Final Rejection mailed — §103
Jan 09, 2026
Request for Continued Examination
Jan 12, 2026
Response after Non-Final Action
Apr 22, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12662759
FORMALDEHYDE-FREE BINDER COMPOSITION
4y 7m to grant Granted Jun 23, 2026
Patent 12653368
Oil Absorbent Wiping Product
8y 0m to grant Granted Jun 16, 2026
Patent 12655261
SIZING AGENT, SIZING AGENT-ADHERED CARBON FIBERS AND METHOD FOR PRODUCING SAME, AQUEOUS DISPERSION OF SIZING AGENT, PREPREG AND METHOD FOR PRODUCING SAME, AND METHOD FOR PRODUCING CARBON FIBER-REINFORCED COMPOSITE MATERIAL
4y 12m to grant Granted Jun 16, 2026
Patent 12655065
COMPOSITE CERAMICS WITH LOW DIELECTRIC LOSSES
2y 8m to grant Granted Jun 16, 2026
Patent 12630971
SELF-DECONTAMINATING, SELF-DEODORIZING TEXTILES AND SURFACES AND METHODS OF MAKING AND USING THE SAME
4y 2m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

5-6
Expected OA Rounds
33%
Grant Probability
58%
With Interview (+25.0%)
4y 6m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 935 resolved cases by this examiner. Grant probability derived from career allowance rate.

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