Prosecution Insights
Last updated: April 19, 2026
Application No. 17/593,307

DIAGNOSTIC CONSUMABLES INCORPORATING COATED MICRO-PROJECTION ARRAYS, AND METHODS THEREOF

Non-Final OA §103
Filed
Sep 15, 2021
Examiner
RAMIREZ, ALEX
Art Unit
1798
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Siemens Healthcare
OA Round
5 (Non-Final)
79%
Grant Probability
Favorable
5-6
OA Rounds
3y 4m
To Grant
99%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allow Rate
90 granted / 114 resolved
+13.9% vs TC avg
Strong +23% interview lift
Without
With
+23.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
43 currently pending
Career history
157
Total Applications
across all art units

Statute-Specific Performance

§101
2.7%
-37.3% vs TC avg
§103
43.3%
+3.3% vs TC avg
§102
16.7%
-23.3% vs TC avg
§112
31.2%
-8.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 114 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 12/17/2025 has been entered. Claim Status Claims 1-18, 21-25, 27-35 and 37-39 are pending with claims 1-18 and 38-39 being examined and claims 21-25 and 27-35 deemed withdrawn. Claims 19-20, 26, 36 and 40 are canceled. Response to Amendment As to the claim amendments and remarks filed on 12/17/2025. Applicant amended claim 1 to clarify each of the opposed sidewalls inclines vertically outward from the bottom surface of the channel. As to the remarks, the examiner has found the Applicant’s arguments persuasive in some ways and will be addressed below. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 1-11, 13 and 16-18 are rejected under 35 U.S.C. 103 as being unpatentable over Ohman et al. (US 20050042766 A1; hereinafter “Ohman” previous of record) in view of Lane (US 20120037544 A1). Regarding claim 1, Ohman teaches a diagnostic consumable for use in the analysis of a fluid sample (Ohman; [0018]), the diagnostic consumable comprising: a substrate (Ohman; fig. 9. 2) having a sample preparation stage (Ohman; fig. 9.2), the sample preparation stage comprising: i) an inlet port (Ohman; fig. 9. 7 illustrates a drop of fluid) for receiving a fluid sample; ii) an outlet port (Ohman; [0060] “exit aperture”) for dispensing a prepared fluid sample (Ohman; [0060] “flow reaches the exit); and iii) a channel (Ohman; [0060] “a channel structure”) extending from the inlet port to the outlet port (Ohman; fig. 9.7 and [0060] ”a channel comprising a plurality of micro-posts” can be seen from the inlet 7 to what would be the exit aperture), the channel comprising a bottom surface (Ohman; fig. 9. 2) and opposed sidewalls (Ohman. [0060] “the structure (channel) has a bottom substrate and a cover, the substrate also forming sidewalls), wherein each of the opposed sidewalls inclines vertically outward from the bottom surface of the channel (Ohman; “the sidewalls are more or less vertical”). Examiner will interpret the “sidewalls are more or less vertical” as each of the opposed sidewalls being inclined vertically outward. Having opposed outward vertically inclined sidewalls allows to manipulate fluid flow and control flow resistance, the channel also comprising array of micro-projections extending into the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port (Ohman; fig. 9.7 and [0060]), the array of micro-projections having disposed and dried thereon, a fluid comprising a material for mixing with the fluid sample as the fluid sample is flowed through the channel to generate the prepared fluid sample (Ohman: [0072] “the substrate has reactive substances attached to its surface to which substances can react). Ohman fails to teach at least one of the micro-projections tapers inward from a bottom of the at least one micro-projection to a top of the at least one micro-projection, the top of the at least one-micro-projection having a smaller cross-sectional area than the bottom of the at least one micro-projection. However, Lane teaches the analogous art of a microfluidic device for (Lane; [0034]) that includes an array of posts (Lane; fig. 2B.10) wherein the array of posts are truncated conical shaped (Lane; fig. 4B and [0016] and [0042] “posts have a tapered configuration”). To one of ordinary skill in the art before the effective filing date of the invention it would have been obvious to modify Ohman’s array of micro-projections to have a tapered configuration as taught by Lane because lane teaches a microarray of micro-projections that have a tapered configuration (Lane; [0042]). This would provide two different gap sizes between the posts (Lane; [0044]). Regarding claim 2, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the micro-projections of the array are arranged with a generally uniform spacing (Ohman; fig. 9. 1 illustrate the micro-projections with a generally uniform spacing). Regarding claim 3, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the micro-projections of the array are disposed in staggered rows along at least a portion of the length of the channel, each row being arranged substantially transverse to a direction of flow through the channel (Ohman; fig. 1 illustrates the micro-projections disposed in staggered rows along at least a portion of the channel). Regarding claim 4, modified Ohman teaches the diagnostic consumable of claim 3 (see above), wherein the staggered rows of micro-projections are disposed over substantially the entire length of the channel between the inlet port and the outlet port (Ohman; [0022] “the flow path consists of a plurality of micro-posts”). Regarding claim 5, modified Ohman teaches the diagnostic consumable of claim 3 (see above), wherein the staggered rows of micro-projections comprises a first row of micro-projections and a second row of micro-projections disposed adjacently downstream from the first row of micro-projections relative to the direction of flow through the channel, the second row of micro-projections being offset in a direction transverse to the direction of flow through the channel, relative to the first row of micro-projections, such that micro-projections in the second row are disposed substantially midway between micro-projections in the first row (Ohman; fig. 1 illustrates staggered rows of micro-projections where the first and second row are adjacent, wherein the second row is offset to the first row and disposed substantially midway from one row to the other. (Ohman; [0051] teaches “the microstructures form the fluid path”). Regarding claim 6, modified Ohman teaches the diagnostic consumable of claim 5 (see above), wherein: a separation distance, measured transverse to the direction of flow through the channel, between adjacent micro- projections in each of the first and second rows is substantially equal; and the micro-projections in the first and second rows have a cross-sectional dimension, measured transverse to the direction of flow through the channel, that is greater than or equal to the separation distance between adjacent micro-projections in each of the first and second rows (Ohman; fig. 2 illustrates a cross section of the flow path, and fig. 1 illustrates the separation between the first and second row of micro-projections is substantially equal). Regarding claim 7, modified Ohman teaches the diagnostic consumable of claim 6 (see above), wherein: the staggered rows of micro-projections further comprises a third row of micro-projections disposed adjacently downstream from the second row of micro-projections; and micro-projections in the third row are substantially aligned, in the direction of flow through the channel, with micro-projections in the first row (Ohman fig. 1 and fig. 2 illustrates a third row of micro-projections adjacent and aligned to the first and second row in the direction of the flow channel). Regarding claim 8, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein: the channel has a bottom surface, a top surface generally opposed to the bottom surface (Ohman; fig. 9. 2, 6), and generally opposed side surfaces extending between the bottom surface and the top surface (Ohman; [0060] “the substrate forms the sidewalls (not shown)”); a height of the channel being defined as a distance between the bottom surface of the channel and the top surface of the channel; and the micro-projections extend into the channel at least a portion of the height of the channel between the bottom surface and the top surface of the channel (Ohman; fig. 9. 1, 2, 6 illustrates the height of the channel is defined by the distance between the substrate, the cover and defined by the micro-projections, and [0055] “flow path or channel is formed by column like micro structures or micro posts, protruding from surface of said support”). Regarding claim 9, modified Ohman teaches the diagnostic consumable of claim 8 (see above), wherein the micro-projections extend the height of the channel between the bottom surface and the top surface of the channel (Ohman; fig. 9. 1, 2, 6 illustrates the micro-projections extend the height of the channel). Regarding claim 10, modified Ohman teaches the diagnostic consumable of claim 9 (see above), wherein: either the top surface or the bottom surface of the channel is formed by a cover layer affixed to one side of the substrate (Ohman; fig. 9. 6), and the micro-projections extend from the other of the top surface and the bottom surface of the channel to the cover layer (Ohman; fig. 9. 1, 2, 6 illustrates the micro-projections extend from the top of the substrate and bottom surface of the channel to the cover layer). Regarding claim 11, modified Ohman teaches the diagnostic consumable of claim 1 (see above), further comprising a fluid displacement element (Ohman; [0011] “external auxiliary equipment, such as spinning of a disk”) in fluid communication with the channel (Ohman; [0011] “the external auxiliary equipment is in communication with the channel), the fluid displacement element enabling an external stimulus to be applied to the diagnostic consumable to pump the fluid sample through the channel (Ohman; [0011]). Regarding claim 13, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the material disposed on the array of micro- projections comprises a reagent that reacts with the fluid sample as the fluid sample is flowed through the channel. Ohman teaches the sample be exposed to some surface bound moiety for a specified time, in order for a particular reaction to proceed (Ohman; [0059]), and adding a liquid reagent to the channel input aperture (Ohman; [0060]). It would have been obvious to add the liquid reagent to the channel prior to the sample to provide the liquid reagent to be disposed on the micro-projections in order to react with the fluid sample. Regarding claim 16, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the substrate comprises a molded plastic substrate (Ohman; [0086]). Regarding claim 17, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the micro-projections comprise micro-pillars (Ohman; Abstract). Regarding claim 18, modified Ohman teaches the diagnostic consumable of claim 1 (see above), wherein the substrate further comprises a prepared fluid sample collection vessel (Ohman; [0061] “flow sink”), the prepared fluid sample collection vessel comprising: an inlet port fluidly connected to the outlet port of the sample preparation stage for receiving the prepared fluid sample; and a chamber for containing the prepared fluid sample. the closed channel ending in an open region or zone (Ohman; [0060]-[0061]). Ohman teaches pad 10 in contact with the exit aperture acts as a flow sink (collection vessel) which has two ends, one end would be the inlet port and the other ends the outlet port, and fig. 9, 1, 7, 10 illustrates the closed channel ending in an open region). Claim 12 is rejected under 35 U.S.C. 103 as being unpatentable over Ohman et al. (US 20050042766 A1; hereinafter “Ohman” previous of record) in view of Lane (US 20120037544 A1), further in view of Dubrow et al. (US 7303727 B1; hereinafter “Dubrow” previous of record). Regarding claim 12, modified Ohman teaches the diagnostic consumable of claim 11 (see above) to include a fluid displacement element (see above). Modified Ohman fails to teach the fluid displacement element comprises a vacuum port downstream of the channel, the vacuum port configured for application of a vacuum source to pump the fluid sample through the channel. However, Dubrow teaches the analogous art of a diagnostic consumable “microfluidic device” (Dubrow; Col. 8 line 30) wherein the fluid displacement element (Dubrow; fig. 2 and Col. 13 lines 1-2 “fluid direction component is a vacuum pump”) that includes a vacuum port (Dubrow; fig. 12A. 1200) downstream of the channel (Dubrow; fig. 12A. 1206 illustrates the microchannel with a vacuum port downstream the channel) the vacuum port configured for application of a vacuum source to pump the fluid sample through the channel (Dubrow; Col. 13. Lines 1-11 “the fluid direction component draws aliquots of fluidic material into the capillary element”). To one of ordinary skill in the art before the effective filing date of the invention it would have been obvious to modify Ohman’s fluid displacement element to include a vacuum port downstream of the channel as taught by Dubrow because Dubrow teaches a vacuum pumping system connected to a port (Dubrow; Col. 26. Lines 66-67 to Col. 27 lines 1-4). This would allow for applying pressure to the microchannel. Claims 14 and 15 are rejected under 35 U.S.C. 103 as being unpatentable over Ohman et al. (US 20050042766 A1; hereinafter “Ohman” previous of record) in view of Lane (US 20120037544 A1), further in view of Killard et al. (US 20120107851 A1; hereinafter “Killard” previous of record). Regarding claim 14, modified Ohman teaches the diagnostic consumable of claim 13 (see above) wherein the fluid sample is whole blood (Ohman; [0076]), and the prepared fluid sample comprises hemolyzed blood. Ohman teaches the use of centrifugal force [0011] which is known in the art to hemolyze blood. Modified Ohman fails to teach the reagent disposed on the array of micro-projections comprises a hemolytic reagent. However, Killard teaches the analogous art of diagnostic test device (Killard; 0033]) wherein the micro-projections include a hemolytic agent (Killard; [0143]). To one of ordinary skill in the art before the effective filing date of the invention it would have been obvious to modify Ohman’s micro-projections to include a hemolytic reagent as taught by Killard because Killard teaches the micro-projections include a hemolytic agent (Killard’ [0033]). This would allow to maximize surface area distribution of the material , thereby maximizing interaction and mixing of the sample with the material. Regarding claim 15, modified Ohman teaches the diagnostic consumable of claim 13 (see above) to include micro-projections (see above), wherein: the fluid sample is whole blood (Ohman; [0076] teaches the biological sample is blood which the analytes in the blood sample will be measured, implying the biological sample is whole blood). Modified Ohman fails to teach a reagent disposed on the array of micro-projections comprises a coagulant; and the prepared fluid sample comprises a mixture of the whole blood and the coagulant. However, Killard teaches the analogous art of diagnostic test device (Killard; [0033]) wherein a layer of clotting agent is applied to the micro-pillar surface (Killard; [0143]). To one of ordinary skill in the art before the effective filing date of the invention it would have been obvious to modify Ohman’s micro-projections to include a clotting agent applied to the micro-pillar surface as taught by Killard because Killard teaches a layer of clotting agent is applied to the micro-pillar surface (Killard; [0142]). Applying a clotting agent to the micro-pillars would allow clotting of the sample. Claims 38-39 are rejected under 35 U.S.C. 103 as being unpatentable over Ohman et al. (US 20050042766 A1; hereinafter “Ohman” previous of record) in view of Chen et al. (US 20140030788 A1; hereinafter “Chen”). Regarding claim 38, Ohman teaches a diagnostic consumable for use in the analysis of a fluid sample (Ohman; [0018]), the diagnostic consumable comprising: a substrate (Ohman; fig. 9. 2) having a sample preparation stage (Ohman; fig. 9.2), the sample preparation stage comprising: i) an inlet port (Ohman; fig. 9. 7 illustrates a drop of fluid) for receiving a fluid sample; ii) an outlet port (Ohman; [0060] “exit aperture”) for dispensing a prepared fluid sample (Ohman; [0060] “flow reaches the exit); and iii) a channel (Ohman; [0060] “a channel structure”) extending from the inlet port to the outlet port (Ohman; fig. 9.7 and [0060] ”a channel comprising a plurality of micro-posts” can be seen from the inlet 7 to what would be the exit aperture), the channel comprising a first array of micro-projections which are less than full height of the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port (Ohman; fig. 11. 1, 16 illustrates the micro-projections which are less than full height of the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel). Ohman does not teach the first array of micro-projections extend from the top surface into the channel. It would have been obvious to place the first array of micro-projections extending from the top surface into the channel to prevent solids in the sample to cluster. Ohman fails to teach the channel comprising a top surface and a first array of micro-projections extending from the top surface into the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port. However, Chen teaches the analogous art of a diagnostic device (Chen; fig. 1A. 100) that includes a channel (Chen; Abstract and fig. 1. 112) and nanostructures (micro-projections) (Chen; fig. 1A. 110 and [0143]) wherein the channel comprising a top surface and a first array of micro-projections extending from the top surface into the channel Chen; [0010] “the multiple aligned nanostructures in each obstacle can form the side, top, or side and top walls”) to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port (Chen; fig. 1A 110, 112). To one of ordinary skill in the art before the effective filing date of the invention it would have been obvious to modify Ohman’s channel to include an array of micro-projections extending from the top surface into the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port as taught by Chen because Chen teaches a channel comprising a top surface and a first array of micro-projections extending from the top surface into the channel Chen; [0010]) defining a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port (Chen; fig. 1A 110, 112). This would allow to have projections extending from the top and bottom surface providing mores surface area to dispose haemolytic reagent for interaction with the whole blood. Regarding claim 39, modified Ohman teaches the diagnostic consumable of claim 38 (see above), wherein the channel further comprises a bottom surface and a second array of micro-projections extending from the bottom surface into the channel (Ohman; fig. 9. 1, 2), wherein the first or the second array of micro-projections has disposed and dried thereon a fluid comprising a material for mixing with the fluid sample as the fluid sample is flowed through the channel to generate the prepared fluid sample (Ohman: [0072] “the substrate has reactive substances attached to its surface to which substances can react). Response to Arguments Applicant’s arguments, filed on 12/17/2025, with respect to the prior art rejections over Ohman in view of Lane, Dubrow, Killard, Ding and Chen have been fully considered and are not persuasive. With respect to the rejection of claim 1, over Ohman in view of Lane. Applicant argues the combination of Ohman and lane would not result in Applicant’s invention as recited “the channel comprising a bottom surface and opposed sidewalls wherein each of the opposed sidewalls inclines vertically outward from the bottom surface of the channel”. Examiner disagrees. Ohman teaches a groove in a substrate that defines a flow path (channel) that has a bottom and opposed sidewalls that are more or less vertical (see claim 1 above). (Ohman; “the sidewalls are more or less vertical”). Examiner will interpret the “sidewalls are more or less vertical” as each of the opposed sidewalls being inclined vertically outward. Applicant argues that “more or less vertical side walls” as disclosed in Ohman would not meet the claim limitation since the expression “more or less vertical” covers alternative orientations. In response, the Examiner respectfully disagrees. The expression “more or less vertical sidewalls” is interpreted to cover sidewalls that are substantially vertical. Thus, Ohman is considered to meet the limitation with respect to the orientation of the sidewalls recited in the claim. A drawing is not required since the ordinary artisan would understand the meaning of the expression “more or less vertical”, and would consider all that the expression conveys to the ordinary artisan. Applicant further argues that Ohman does not disclose or illustrate any sidewall inclining outward from a bottom surface of a channel, and that a person of ordinary skill would not predictably modify opposed sidewalls such that each inclines vertically outward. Examiner disagrees. It would have been obvious to one of ordinary skill in the art to try, choosing from a finite number of identified, predictable solutions, with a reasonable expectation of success (MPEP 2141. III. Rationales to Support Rejection under 35 U.S.C 103). Allowable Subject Matter Claim 37 is allowed. The following is an examiner’s statement of reasons for allowance: Claim 37 recites, among other things a diagnostic consumable comprising: a substrate having a sample preparation stage, the sample preparation stage comprising: an inlet port, an outlet port, a channel extending from the inlet port to the outlet port, the channel comprising an array of micro-projections extending into the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port, wherein the channel comprises opposed sidewalls and at least one of the opposed sidewall is formed by at least two partial micro-projections wherein spacing between the at least two partial micro-projections is greater than a larger cross-sectional dimension of a micro-projection. Ohman teaches a diagnostic consumable comprising: a substrate having a sample preparation stage, the sample preparation stage comprising: an inlet port, an outlet port, a channel extending from the inlet port to the outlet port, the channel comprising an array of micro-projections extending into the channel to define a plurality of flow paths therebetween along at least a portion of a length of the channel between the inlet port and the outlet port, wherein the channel comprises opposed sidewalls. Ohman fails to teach at least one of the opposed sidewalls is formed by at least two partial micro-projections wherein spacing between the at least two partial micro-projections is greater than a larger cross-sectional dimension of a micro-projection, and there is no motivation to modify Ohman to provide these structures. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ALEX RAMIREZ whose telephone number is (571)272-9756. The examiner can normally be reached Monday - Friday 8:00 - 5:00. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Charles Capozzi can be reached at (571) 272-1295. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /A.R./Examiner, Art Unit 1798 /CHARLES CAPOZZI/Supervisory Patent Examiner, Art Unit 1798
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Prosecution Timeline

Sep 15, 2021
Application Filed
Sep 29, 2024
Non-Final Rejection — §103
Dec 11, 2024
Response Filed
Mar 07, 2025
Final Rejection — §103
May 28, 2025
Request for Continued Examination
Jun 01, 2025
Response after Non-Final Action
Jun 09, 2025
Non-Final Rejection — §103
Aug 13, 2025
Response Filed
Oct 01, 2025
Final Rejection — §103
Dec 17, 2025
Request for Continued Examination
Dec 19, 2025
Response after Non-Final Action
Jan 09, 2026
Non-Final Rejection — §103 (current)

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5-6
Expected OA Rounds
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Grant Probability
99%
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3y 4m
Median Time to Grant
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