Prosecution Insights
Last updated: July 17, 2026
Application No. 17/703,137

COBALT EXTRACTION AND RECYCLING FROM PERMANENT MAGNETS

Non-Final OA §112
Filed
Mar 24, 2022
Priority
Mar 24, 2021 — provisional 63/165,467
Examiner
RIPA, BRYAN D
Art Unit
1794
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Pioneer Astronautics
OA Round
3 (Non-Final)
53%
Grant Probability
Moderate
3-4
OA Rounds
0m
Est. Remaining
91%
With Interview

Examiner Intelligence

Grants 53% of resolved cases
53%
Career Allowance Rate
286 granted / 537 resolved
-11.7% vs TC avg
Strong +37% interview lift
Without
With
+37.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 9m
Avg Prosecution
37 currently pending
Career history
571
Total Applications
across all art units

Statute-Specific Performance

§101
0.6%
-39.4% vs TC avg
§103
71.3%
+31.3% vs TC avg
§102
9.2%
-30.8% vs TC avg
§112
11.2%
-28.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 537 resolved cases

Office Action

§112
DETAILED ACTION Continued Examination Under 37 CFR 1.114 1. A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 12/21/25 has been entered. Response to Amendment 2. In response to the amendment received on 3/3/26: claims 1-15 are presently pending all prior art grounds of rejection are withdrawn Claim Rejections - 35 USC § 112(a) The following is a quotation of the first paragraph of 35 U.S.C. 112(a): (a) IN GENERAL.—The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor or joint inventor of carrying out the invention. The following is a quotation of the first paragraph of pre-AIA 35 U.S.C. 112: The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor of carrying out his invention. Claims 1-15 are rejected under 35 U.S.C. 112(a) or 35 U.S.C. 112 (pre-AIA ), first paragraph, as failing to comply with the written description requirement. The claim(s) contains subject matter which was not described in the specification in such a way as to reasonably convey to one skilled in the relevant art that the inventor or a joint inventor, or for applications subject to pre-AIA 35 U.S.C. 112, the inventor(s), at the time the application was filed, had possession of the claimed invention. Specifically, it doesn’t appear that there is support for the negative claim limitations of independent claim 1 requiring the electroplating to occur “without intermediate precipitation, solvent extraction, or conversion of the ammonium carbonate leach chemistry” as claimed. While the examiner acknowledges a portion of the specification indicating that the ammonium carbonate process “avoids the complexity and cost of the many stages used in traditional solvent extraction methods” (see Specification at ¶9), this statement wouldn’t seem to provide support for a negative limitation excluding solvent extraction of the filtrate before electroplating or the intermediate precipitation or conversion of the ammonium carbonate leach chemistry as currently claimed. Additionally, while the Specification also teaches the process and shows the filtrate being further processed via the electroplating (see e.g. Specification at Fig. 1 and Fig. 2), the mere absence of a positive recitation of any further processing cannot be the basis for an exclusion (see MPEP 2173.05(i), third paragraph). As such, it is the examiner’s opinion that the specification would not have reasonably conveyed to one of ordinary skill in the art that the inventor was in possession of the method as currently claimed excluding those specific types of processing before the electroplating. The examiner would suggest one way of overcoming the current rejection would be to remove the limitations including and after “without intermediate …” so as to effectively delete the limitations of the last two lines of the claim. Response to Arguments Applicant’s arguments, see Remarks, filed 12/21/26, with respect to the prior art rejection of claim 1 have been fully considered and are persuasive. The prior art rejections of 11/4/25 have been withdrawn. Specifically, the examiner finds Applicants’ arguments persuasive that the prior art fails to teach a process as claimed including the steps of treating the converted permanent magnet material with an aqueous solution of ammonium carbonate occurs which is then filtered and then electroplated in which the step of “electroplating the cobalt directly from the filtrate onto a cathode” occurs as claimed. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to Bryan D. Ripa whose telephone number is (571)270-7875. The examiner can normally be reached Mon-Fri 8:00AM-4:00PM ET. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, James Lin can be reached at (571) 272-8902. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /BRYAN D. RIPA/Primary Patent Examiner, Art Unit 1794
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Prosecution Timeline

Mar 24, 2022
Application Filed
May 20, 2025
Non-Final Rejection mailed — §112
Aug 18, 2025
Response Filed
Nov 04, 2025
Final Rejection mailed — §112
Dec 21, 2025
Response after Non-Final Action
Mar 03, 2026
Request for Continued Examination
Mar 09, 2026
Response after Non-Final Action
Jun 17, 2026
Non-Final Rejection mailed — §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
53%
Grant Probability
91%
With Interview (+37.4%)
3y 9m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 537 resolved cases by this examiner. Grant probability derived from career allowance rate.

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