Prosecution Insights
Last updated: April 19, 2026
Application No. 17/731,500

METALLIC SHEET WITH SECURITY WINDOW AND METHODS OF MANUFACTURE

Non-Final OA §103
Filed
Apr 28, 2022
Examiner
GRABOWSKI, KYLE ROBERT
Art Unit
3637
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Valaurum Inc.
OA Round
5 (Non-Final)
48%
Grant Probability
Moderate
5-6
OA Rounds
2y 9m
To Grant
64%
With Interview

Examiner Intelligence

Grants 48% of resolved cases
48%
Career Allow Rate
647 granted / 1341 resolved
-3.8% vs TC avg
Strong +16% interview lift
Without
With
+16.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
58 currently pending
Career history
1399
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
41.4%
+1.4% vs TC avg
§102
33.4%
-6.6% vs TC avg
§112
23.8%
-16.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1341 resolved cases

Office Action

§103
DETAILED ACTION Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between- the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 1-3, 5, 8-13, 16-18, and 20-26, are rejected under 35 U.S.C. 103 as being unpatentable over Johansen et al. (US 2011/0039042) in view of Tanko (US 2019/0337322), In respect to claims 1 and 9, Johansen et al. disclose a security note comprising: a first transparent substrate 12 having an area defining the boundaries of the security note; a first base layer 20 (e.g. gold) deposited on the first transparent substrate 12; and a second transparent substrate 32 (0061-0062; Fig. 4). Johansen et al. further disclose that the layer of gold may be “feathered” wherein the metal layer thickness may vary between 15-750 nm (0059; Fig. 5) i.e. in one specific example, the gold may be 200-400 nm thick in a first portion and <200 nm in the feathered region (second portion) 28 (0092; Fig. 5); the thinner layer of gold in the second portion acts as a security feature, as the feathering “produces a characteristic and distinctive spectral change with decreasing thickness”, which can be measured/verified in many ways (0016). Johansen et al. do not disclose a second base layer with an opening (between the first base layer 20 and the second transparent substrate 32) however Tanko teaches a similar security note, including a first base layer 105 that includes at least some regions of precious metal (e.g. gold) 103 (Fig. 2). Tanko additionally teaches providing upper and lower base layers 104/106, sandwiching the precious metal layer. These base layers may be provided as opaque with openings to allow viewing of the precious metal (0041; Fig. 2). The openings may be provided on both sides of the document such that the precious metal is visible from both sides (Fig. 2, Figs. 4A-4B). It would have been obvious to provide the security note taught in Johansen et al. with a first and second base layers in view of Tanko to provide opaque areas 101 for printing (0041; Fig. 1 & Fig. 4A) as well as to provide patterned windows to the precious metal (0038). It is noted that in Johansen et al. the metal layer itself is construed as the first base layer, however, with the teaching of Tanko, above, the first base layer would be the lower base layer of Tanko, and this further comprises the layer of gold thereupon. The windows are taught to be in discrete regions, thus the other portions of the would extend beyond the windows. Johansen et al. in view of Tanko do not explicitly teach that at least one of the openings is aligned with the second portion of the gold layer, however, this would have been obvious. The claim would have been obvious because a particular known technique was recognized as part of the ordinary capabilities of one skilled in the art, since Johansen et al. explicitly disclose the special transmission/reflection characteristics in the second “feathered” region 28 (0016). It would be readily ascertainable in looking at Tanko to provide the openings in areas to be tested/authenticated, which is in the second region 28. In respect to claims 2-3, 5, and 10, Johansen et al. disclose that the second region 28 may extend to an edge (Fig. 6), may be inward of the boundaries (Fig. 5), or may extend around the boundary “periphery” (0068). As per the analysis above, the teaching of Tanko would provide windows in the areas to be tested, and thus in the second regions 28. In respect to claim 8, Johansen in view of Tanko do not explicitly teach a third base layer and a fourth base layer, however these are extremely broadly claimed and could constitute any well-known layers in the art, such as tie layers, primer layers, and other layers. The claim would have been obvious because a particular known technique was recognized as part of the ordinary capabilities of one skilled in the art, namely, utilizing additional layers to help with bonding, lamination, or printing. In respect to claims 9, Tanko further teaches openings with distinct sections with different security features 103a and 103b (Fig. 3). In respect to claims 12-13 and 20, Tanko further teaches forming the opening via selective des position of the prinked ink (first layer); Tanko alternatively teaches forming the opening via a cut or laser etching (0025). Although it is not clear whether his operation extends to the printed layer, and is only explicitly drawn to the opening in a core layer that houses the security feature (gold), it would have been obvious to cut at the same time through the printed layer. Regardless, the core layer may be construed to be the “second base layer”. In respect to claim 16, Johansen et al. further disclose providing a hologram on the first transparent substrate 12 (0088). In respect to claims 17-18 and 21, Tanko further teaches that the printing forming the first and second base layers may incorporate several special inks and metals (0049), of which vacuum deposition and/or magnetron sputtering are well known methods of application in the art. In respect to claim 19, Tanko further discloses a core layer 105 which may be construed as a “blocking layer” (Fig. 2). In respect to claim 24, Tanko additional teaches providing a second layer of a different precious metal on the first layer of precious metal (0183). In respect to claims 25 and 26, Tanko additionally teaches providing the feathering as a “shadow” image (0129; Fig. 9). Response to Arguments The claims being considered are not amended and were presented as Response After Final (02/03/25). The arguments against Johansen et al. in view of Tanko were addressed and not found persuasive in the Advisory Action (02/07/25). The applicant has been provided an opportunity to address the Advisory Action, but has not provided new arguments. Thus, the response in the Advisory Action will be repeated verbatim: The applicant alleges that "the Office Action has failed to articulate any rationale as to why a person of skill in the art would be motivation to add additional base layers to Johansen"...since "Johansen already incorporates opaque areas for printing, [and] there is no need for the additional base layer of Tanko”. However, this is not persuasive. This argument is not persuasive since the "opaque" layer of gold is hardly analogous to a separate, easily printable layer as taught by Tanko. One of ordinary skill readily understands that the additional printable layer in Tanko affords many types of inks and/or methods of printing, wherein gold is either hardly printable by a vast array of inks, or must be etched. Thus, the provision of Tanko provides for a much larger and wider array of printing options. Furthermore, although Johansen discloses a bottom substrate suitable for such printing operations, Tanko provides a means to provide similar options to the top surface, while also allowing viewing of the feature gold region of reduced thickness. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to KYLE ROBERT GRABOWSKI whose telephone number is (571)270-3518. The examiner can normally be reached M-Th 8am-6pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Daniel Troy, can be reached at 571-270-3742. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /KYLE R GRABOWSKI/Primary Examiner, Art Unit 3637
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Prosecution Timeline

Apr 28, 2022
Application Filed
Nov 09, 2022
Non-Final Rejection — §103
May 16, 2023
Response Filed
Jun 21, 2023
Final Rejection — §103
Nov 14, 2023
Request for Continued Examination
Nov 15, 2023
Response after Non-Final Action
Jan 15, 2024
Non-Final Rejection — §103
Jul 22, 2024
Response Filed
Jul 30, 2024
Final Rejection — §103
Feb 03, 2025
Response after Non-Final Action
Oct 01, 2025
Response after Non-Final Action
Dec 09, 2025
Request for Continued Examination
Feb 09, 2026
Response after Non-Final Action
Feb 22, 2026
Non-Final Rejection — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

5-6
Expected OA Rounds
48%
Grant Probability
64%
With Interview (+16.0%)
2y 9m
Median Time to Grant
High
PTA Risk
Based on 1341 resolved cases by this examiner. Grant probability derived from career allow rate.

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