Prosecution Insights
Last updated: May 29, 2026
Application No. 17/734,980

THIN-LIGHTWEIGHT-SMART HEATER FOR FREEZE PROTECTION OF AIRCRAFT WASTE FLUID SYSTEMS

Non-Final OA §103§112
Filed
May 02, 2022
Priority
Jul 19, 2021 — IN 202141032413
Examiner
HATTEN, DANIEL WARD
Art Unit
3761
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
B/E Aerospace, Inc.
OA Round
2 (Non-Final)
82%
Grant Probability
Favorable
2-3
OA Rounds
0m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 82% — above average
82%
Career Allowance Rate
14 granted / 17 resolved
+12.4% vs TC avg
Minimal +2% lift
Without
With
+1.5%
Interview Lift
resolved cases with interview
Typical timeline
3y 8m
Avg Prosecution
8 currently pending
Career history
33
Total Applications
across all art units

Statute-Specific Performance

§103
90.5%
+50.5% vs TC avg
§102
3.2%
-36.8% vs TC avg
§112
6.4%
-33.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 17 resolved cases

Office Action

§103 §112
DETAILED ACTIONNotice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Arguments Applicant’s arguments with respect to claim(s) 1, 4-10, 12, and 14-20 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Objection to the Specification is withdrawn due to the amendments to paras. [0008] and [0035]. 35 USC § 112(b) claim rejections to claims 9-14 are withdrawn due to the amendments. Claim Rejections - 35 USC § 112 The following is a quotation of the first paragraph of 35 U.S.C. 112(a): (a) IN GENERAL.—The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor or joint inventor of carrying out the invention. The following is a quotation of the first paragraph of pre-AIA 35 U.S.C. 112: The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor of carrying out his invention. Claims 1, 4-10, 12, and 14-20 are rejected under 35 U.S.C. 112(a) or 35 U.S.C. 112 (pre-AIA ), first paragraph, as failing to comply with the written description requirement. The claim(s) contains subject matter which was not described in the specification in such a way as to reasonably convey to one skilled in the relevant art that the inventor or a joint inventor, or for applications subject to pre-AIA 35 U.S.C. 112, the inventor(s), at the time the application was filed, had possession of the claimed invention. Claim 1 has been amended to include the following limitation on lines 4-10 of the claim: “the positive temperature coefficient ink comprises conductive particles distributed in an organic crystalline polymeric matrix, and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene, copolymer of ethylene and acrylic acid, polypropylene, polyvinylidene fluoride, poly-1-butene, and fluorinated ethylene and propylene copolymer”, however the Specification recites in para. [0030]: “The PTC ink 224 (sometimes referred to as carbon resistor ink) may be made from a polymeric material. For example, and with reference to FIG. 4A, the PTC ink 224 may be made from an organic crystalline matrix material 230 having conductive particles 232 distributed therein. The organic crystalline polymeric matrix material 230 may include high density polyethylene, low density polyethylene, medium density polyethylene, copolymer of ethylene and acrylic acid, polypropylene, polyvinylidene fluoride, poly-1-butene, fluorinated ethylene/propylene copolymer, and the like”, providing a list of materials the PTC ink may include, implying different materials are interchangeable depending on a desired result. The Specification does not disclose the PTC ink as a composition which contains all the materials in the list as claimed. Independent claims 9 and 15 both objectively have the same limitation amended as claim 1 and thus have the same reasoning for rejection above. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1, and 4-8 are rejected under 35 U.S.C. 103 as being unpatentable over US Pub. 2018/0093455 by Jianhua Zou (“Zou”) in view of US Pub. 2020/0120760 by Jin Hu et al. (“Hu”), US Pub. 2013/0094116 by Quan-quan Yang et al. (“Yang”) and US Pub. 2012/0275774 by Rainer Goering et al. (“Goering”). Regarding claim 1, Zou teaches a heater (Abstract, Fig. 3), comprising: a first substrate (substrate layer 120) including a first silicone layer (high-consistency silicone rubber adhesive layer 410) and a first polyimide layer (polyimide layer 210); a heating element (heating element 510) formed over the first polyimide layer (Para. [0032]); and a second substrate (substrate layer 110) located over the heating element (Fig. 3), the second substrate including a second silicone layer (high-consistency silicone layer 400) and a second polyimide layer (polyimide layer 200). Zou does not expressly disclose the heater being self-regulating or that the heating element is a positive temperature coefficient heating element. However, Hu teaches a similar flexible heating assembly (Fig. 3, para. [0015]) with a self-regulating positive temperature coefficient heating element (Para. [0015]: “[a] self-limiting positive temperature coefficient (PTC) heating material is used”), wherein the positive temperature coefficient heating element comprises a positive temperature coefficient ink (Para. [0023]: “PTC heater 28 is an additively manufactured PTC ink on the surface of inner dielectric 26”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the flexible heater assembly of Zou with the additively manufactured PTC ink as taught by Hu. PTC inks are known in the art and considered advantageous for being “self-regulating heaters that run open loop without any external diagnostic controls” (Para. [0023]) and available to obtain as “PTC inks include DuPont® 7292 from DuPont USA or Henkel® EC1 8060 from Henkel” (Para. [0023]). Zou and Hu do not teach wherein the positive temperature coefficient ink comprises conductive particles distributed in an organic crystalline polymeric matrix, and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene, copolymer of ethylene and acrylic acid, polypropylene, polyvinylidene fluoride, poly-1-butene, and fluorinated ethylene and propylene copolymer. However, Yang teaches the positive temperature coefficient ink (Para. [0003]) comprises conductive particles distributed in an organic crystalline polymeric matrix (Para. [0003]: “PTC conductive composite materials usually include a matrix of crystalline polymer material in which conductive fillers are uniformly dispersed”), and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene (Para. [0015]: “the crystalline polymer is one of or the mixture of … the polyethylene also includes high-density polyethylene, low-density polyethylene, linear low-density polyethylene and ultrahigh molecular weight polyethylene and so on”), copolymer of ethylene and acrylic acid (Para. [0015]: “ethylene-acrylic acid copolymer”), polypropylene (Para. [0015]: “polypropylene”), polyvinylidene fluoride (Para. [0015]: “polyvinylidene fluoride”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the self-regulating heater of Zou and Hu the PTC conductive particle composition materials as taught by Yang. Various PTC polymer materials are known in the art for various reasons depending on the application, Yang teaches various ratios and combinations in order “to provide an overcurrent protection component with this PTC conductive composite material. And the component has low resistance at room temperature, good reproducibility of resistance and well PTC intensity” (Para. [0005]). Zou, Hu, and Yang do not include poly-1-butene, and fluorinated ethylene and propylene copolymer as possible materials. However, Goering teaches a temperature controllable coated pipe (Para. [0003]) with a PTC effect (Para. [0064]) wherein the suitable materials for the electrically conductive polymers include poly-1-butene (Paras. [0042]-[0043]), and fluorinated ethylene and propylene copolymer (Para. [0047]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Zou, Hu, and Yang with the compositions as taught by Goering. One of ordinary skill would choose the most appropriate composition of materials based on various conditions such as the type of material being conveyed in a pipe, external conditions such as weather, and flexibility (Paras. [0007]-[0010]). Regarding claim 4, Zou and Hu do not expressly disclose wherein the positive temperature coefficient ink wherein the conductive particles comprise carbon black. However, Yang teaches a method for producing a PTC ink composition wherein the positive temperature coefficient ink comprises conductive particles, wherein the conductive particles comprise carbon black (Para. [0003]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the PTC ink of the flexible heating assembly of Zou, Hu, Yang, and Goering with the composition of carbon black conductive particles as further taught by Yang. One of ordinary skill would have been motivated to include this feature in order to improve resistance stability (Para. [0003]). Regarding claims 5 and 6, Zou further teaches a dielectric adhesive deposited between the first polyimide layer and the positive temperature coefficient ink (Fig. 3, para. [0032]); and a dielectric adhesive deposited between the second polyimide layer and the positive temperature coefficient ink (Para. [0032]: “the heating element 510 is disposed between the first and second substrates 110 and 120 … substrate layer 110, which comprises a polyimide (or other polymer) layer 200, an adhesion primer 300 disposed on one side thereof, and a high-consistency silicone rubber adhesive layer 400 disposed on the primer layer 300 and another substrate layer 120 which comprises a polyimide (or other polymer) layer 210, an adhesion primer 310 disposed on one side thereof, and a high-consistency silicone adhesive layer 410 disposed on the primer layer 310”). Regarding claim 7, Zou does not expressly disclose wherein the first silicone layer and the second silicone layer form an exterior surface of the self-regulating heater. However, Hu teaches a self-regulating flexible heater wherein the exterior surface layer is formed with silicone (Fig. 3, paras. [0022] and [0033]: “Inner dielectric 26 can be polyimide, polyurethane, silicone, or other materials deemed suitable by a person of skill in the art … Outer dielectric 34 can be, for example, a polyimide, polyurethane, or silicone”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the flexible heater of Zou, Hu, Yang, and Goering with the feature of having a silicone exterior surface as further taught by Hu. One of ordinary skill would choose this type of material in order to provide added protection and “electrically insulates bus bar 30 from the external environment, preventing shorting” (Para. [0033]). Regarding claim 8, Zou further teaches wherein the first substrate has a thickness of between 0.0065 inches and 0.0085 inches (Para. [0019]: “the polyimide layers can have a thickness of 2 to 5,000 micrometers (μm) (0.08 to 200 mil), para, [0020]: “the primer layers can have a thickness of 1 to 2,000 micrometers (μm) (0.04 to 80 mil), and para, [0025]: “the silicone adhesive layers can have a thickness of 2 to 10,000 micrometers (μm) (0.08 to 400 mil)”, all thicknesses vary depending on the intended use but the three layers added together as a substrate fall within the range of 0.0065-0.0085 inches). Zou does not expressly disclose a positive temperature coefficient heating element. However, Hu teaches the positive temperature coefficient heating element has a thickness of between 0.015 inches and 0.025 inches (Para. [0028]: “The PTC ink of additively manufactured PTC heater 28 should have a thickness of approximately between 0.0001″-0.010″. Multiple passes are done by the print head when applying the conductive ink. Each layer deposited through individual passes of the print head should have a thickness of approximately 1-100 microns”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the flexible heater assembly of Zou, Hu, Yang, and Goering with the PTC heating element dimensions as further taught by Hu. One of ordinary skill would adjust the thickness of the heating element depending on the intended use of the heater and desired temperature ranges or flexibility. Claims 9, 10, 12, and 14-20 are rejected under 35 U.S.C. 103 as being unpatentable over US Pub. 2020/0116388 by Kevin Edward Roach (“Roach”) in view US Pub. 2018/0093455 by Jianhua Zou (“Zou”), US Pub. 2020/0120760 by Jin Hu et al. (“Hu”), US Pub. 2013/0094116 by Quan-quan Yang et al. (“Yang”) and US Pub. 2012/0275774 by Rainer Goering et al. (“Goering”). Regarding claim 9, Roach teaches an aircraft wastewater system (Abstract), comprising: a waste tank (Para. [0004]: water tanks); a conduit fluidly connected to the waste tank (Para. [0003]: tube for a water system); and a self-regulating heater (Para. [0020]: heater 10) coupled to an exterior surface of at least one of the waste tank or the conduit (Para. [0018]: “additively manufactured heaters designed and printed for aircraft components needing heating, for example, water system components such as tubes and tanks … additively manufactured heaters can be printed onto stretchable (or fabric) substrates, which can conform to the geometric shape of the surface of the component to which it is applied”), the self-regulating heater including: a first substrate (Para. [0024]: substrate 14) including a first polyimide layer (Para. [0039]: “where the assembly surface is electrically conductive (metallic), this necessitates the use of an intermediary dielectric layer between the assembly and additively manufactured heater … such as polyimide”), wherein the positive temperature coefficient heating element comprises a positive temperature coefficient ink (Paras. [0003]-[0005]); a positive temperature coefficient heating element (Para. [0034]: conductive ink 12) formed over the first polyimide layer (Para. [0039]); and a second substrate (Para. [0036]: closeout material) located over the positive temperature coefficient heating element (Para. [0036]), the second substrate including a second silicone layer and a second polyimide layer (Para. [0036]: “[a]fter heater 10 is additively manufactured onto substrate 14, it may be closed out with a dielectric material, such as acrylic, neoprene, polyurethane, polyimide, silicone, or an epoxy-fiberglass matrix”). While Roach teaches the heating element between substrates having a silicone or polyimide layer, Roach does not expressly teach the substrates having both a layer of silicone and a layer of polyimide. However, Zou teaches a similar flexible heating system (Abstract) comprising a first substrate (substrate layer 120) including a first silicone layer (high-consistency silicone rubber adhesive layer 410) and a first polyimide layer (polyimide layer 210); a heating element (heating element 510) formed over the first polyimide layer (Para. [0032]); and a second substrate (substrate layer 110) located over the heating element (Fig. 3), the second substrate including a second silicone layer (high-consistency silicone layer 400) and a second polyimide layer (polyimide layer 200). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Roach with the substrate layers as taught by Zou. One of ordinary skill would have been motivated to include the features of Zou in order to lower cure times during production and improve longevity (Paras. [0003]-[0004]). Roach and Zou do not teach wherein the positive temperature coefficient ink comprises conductive particles distributed in an organic crystalline polymeric matrix, and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene, copolymer of ethylene and acrylic acid, polypropylene, polyvinylidene fluoride, poly-1-butene, and fluorinated ethylene and propylene copolymer. However, Yang teaches the positive temperature coefficient ink (Para. [0003]) comprises conductive particles distributed in an organic crystalline polymeric matrix (Para. [0003]: “PTC conductive composite materials usually include a matrix of crystalline polymer material in which conductive fillers are uniformly dispersed”), and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene (Para. [0015]: “the crystalline polymer is one of or the mixture of … the polyethylene also includes high-density polyethylene, low-density polyethylene, linear low-density polyethylene and ultrahigh molecular weight polyethylene and so on”), copolymer of ethylene and acrylic acid (Para. [0015]: “ethylene-acrylic acid copolymer”), polypropylene (Para. [0015]: “polypropylene”), polyvinylidene fluoride (Para. [0015]: “polyvinylidene fluoride”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the self-regulating heater of Roach and Zou the PTC conductive particle composition materials as taught by Yang. Various PTC polymer materials are known in the art for various reasons depending on the application, Yang teaches various ratios and combinations in order “to provide an overcurrent protection component with this PTC conductive composite material. And the component has low resistance at room temperature, good reproducibility of resistance and well PTC intensity” (Para. [0005]). Roach, Zou, and Yang do not include poly-1-butene, and fluorinated ethylene and propylene copolymer as possible materials. However, Goering teaches a temperature controllable coated pipe (Para. [0003]) with a PTC effect (Para. [0064]) wherein the suitable materials for the electrically conductive polymers include poly-1-butene (Paras. [0042]-[0043]), and fluorinated ethylene and propylene copolymer (Para. [0047]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Roach, Zou, and Yang with the compositions as taught by Goering. One of ordinary skill would choose the most appropriate composition of materials based on various conditions such as the type of material being conveyed in a pipe, external conditions such as weather, and flexibility (Paras. [0007]-[0010]). Regarding claim 10, Roach does not expressly disclose wherein the first silicone layer contacts the exterior surface of the at least one of the waste tank or the conduit. However, Hu teaches a similar flexible heating system (Abstract) wherein the first silicone layer contacts the exterior surface of the at least one of the waste tank or the conduit (Para. [0022]: “inner dielectric 26 can be … silicone”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Roach, Zou, Yang, and Goering with the exterior silicone layer as taught by Hu. Silicone is a known material in flexible heating systems and would be selected by a person of skill in the art depending on the intended use of the heater (Para. [0022]). Regarding claim 12, Roach further teaches wherein the positive temperature coefficient ink has an equilibrium temperature between 15° Celsius and 40° Celsius (Para. [0022]: “PTC inks include … Loctite RCI 8001 from Henkel”), evidenced by Pg. 9 of the attached Loctite® digital brochure. Regarding claim 14, Roach further teaches wherein the organic crystalline polymeric matrix is formed directly on the first polyimide layer (Para. [0039]: “an integrally bonded layer such a polyimide”). Regarding claim 15, Roach teaches a method of making a heating system for an aircraft wastewater system (Para. [0018]), the method comprising: forming a positive temperature coefficient heating element (conductive ink 12) over a first substrate (substrate 14), the first substrate including a first polyimide layer (Para. [0039]: “an intermediary dielectric layer between the assembly and additively manufactured heater … such as polyimide”), wherein the positive temperature coefficient heating element comprises a positive temperature coefficient ink (Paras. [0003]-[0005]); locating a second substrate over the positive temperature coefficient heating element (Para. [0036]: closeout material), the second substrate including a second polyimide layer and a second silicone layer (Para. [0036]: “[a]fter heater 10 is additively manufactured onto substrate 14, it may be closed out with a dielectric material, such as acrylic, neoprene, polyurethane, polyimide, silicone, or an epoxy-fiberglass matrix”); and curing the first substrate and the second substrate (Para. [0029]: “the substrate must be cleaned or cured before printing using conventional curing methods”). While Roach teaches the heating element between substrates having a silicone or polyimide layer, Roach does not expressly teach the substrates having both a layer of silicone and a layer of polyimide. However, Zou teaches a similar flexible heating system (Abstract) comprising a first substrate (substrate layer 120) including a first silicone layer (high-consistency silicone rubber adhesive layer 410) and a first polyimide layer (polyimide layer 210); a heating element (heating element 510) formed over the first polyimide layer (Para. [0032]); and a second substrate (substrate layer 110) located over the heating element (Fig. 3), the second substrate including a second silicone layer (high-consistency silicone layer 400) and a second polyimide layer (polyimide layer 200). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Roach with the substrate layers as taught by Zou. One of ordinary skill would have been motivated to include the features of Zou in order to lower cure times during production and improve longevity (Paras. [0003]-[0004]). Roach and Zou do not teach wherein the positive temperature coefficient ink comprises conductive particles distributed in an organic crystalline polymeric matrix, and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene, copolymer of ethylene and acrylic acid, polypropylene, polyvinylidene fluoride, poly-1-butene, and fluorinated ethylene and propylene copolymer. However, Yang teaches the positive temperature coefficient ink (Para. [0003]) comprises conductive particles distributed in an organic crystalline polymeric matrix (Para. [0003]: “PTC conductive composite materials usually include a matrix of crystalline polymer material in which conductive fillers are uniformly dispersed”), and wherein the organic crystalline polymeric matrix material of the organic crystalline polymeric matrix includes high density polyethylene, low density polyethylene, medium density polyethylene (Para. [0015]: “the crystalline polymer is one of or the mixture of … the polyethylene also includes high-density polyethylene, low-density polyethylene, linear low-density polyethylene and ultrahigh molecular weight polyethylene and so on”), copolymer of ethylene and acrylic acid (Para. [0015]: “ethylene-acrylic acid copolymer”), polypropylene (Para. [0015]: “polypropylene”), polyvinylidene fluoride (Para. [0015]: “polyvinylidene fluoride”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the self-regulating heater of Roach and Zou the PTC conductive particle composition materials as taught by Yang. Various PTC polymer materials are known in the art for various reasons depending on the application, Yang teaches various ratios and combinations in order “to provide an overcurrent protection component with this PTC conductive composite material. And the component has low resistance at room temperature, good reproducibility of resistance and well PTC intensity” (Para. [0005]). Roach, Zou, and Yang do not include poly-1-butene, and fluorinated ethylene and propylene copolymer as possible materials. However, Goering teaches a temperature controllable coated pipe (Para. [0003]) with a PTC effect (Para. [0064]) wherein the suitable materials for the electrically conductive polymers include poly-1-butene (Paras. [0042]-[0043]), and fluorinated ethylene and propylene copolymer (Para. [0047]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include in the heating system of Roach, Zou, and Yang with the compositions as taught by Goering. One of ordinary skill would choose the most appropriate composition of materials based on various conditions such as the type of material being conveyed in a pipe, external conditions such as weather, and flexibility (Paras. [0007]-[0010]). Regarding claims 16 and 17, Roach further teaches coupling the first substrate to a component of the aircraft wastewater system, wherein coupling the first substrate to the component comprises conforming a shape of the first substrate and the second substrate to a radius of curvature of the component (Para. [0028]: “manufactured heater 10 can also be applied to geometrically complex surfaces … can be applied to, but is not limited to, hoses, tubes, panels, tanks, valves, or other composite or metallic components for use in aircraft water systems”). Regarding claim 18, Roach does not expressly disclose wherein forming the positive temperature coefficient heating element comprises: forming a first electrode over the first polyimide layer; forming a second electrode over the first polyimide layer and spaced apart from the first electrode; and depositing a positive temperature coefficient ink over the first polyimide layer and between the first electrode and the second electrode. However, Hu teaches wherein forming the positive temperature coefficient heating element comprises: forming a first electrode (hot bus bar 124) over the first polyimide layer; forming a second electrode (cold bus bar 126) over the first polyimide layer and spaced apart from the first electrode (Para. [0055]: “[b]us bar 126 is shorter than bus bar 124 to keep the bus bar electrical connections separate); and depositing the positive temperature coefficient ink over the first polyimide layer and between the first electrode and the second electrode (Para. [0055]: “layer 130 is added locally on top of longer bus bar 124 to electrically isolate the bus bar connection 126A from bus bar 126”). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to form the PTC heating element of Roach, Zou, Yang, and Goering with the method as taught by Hu. One of ordinary skill would utilize this method “depending on the desired PTC heater pattern, desired heater resistance range, heating consistency, and other factors affecting required heating of fluid running through the printed heater tubes” (Para. [0041]). Regarding claim 19, Roach further teaches depositing a dielectric adhesive over the first polyimide layer prior to depositing the positive temperature coefficient ink (Para. [0039]: “dielectric layer is thin, and acts as an insulator and adhesive”). Regarding claim 20, Roach further teaches depositing a dielectric adhesive (Para. [0045]: adhesive 217) over the positive temperature coefficient ink (Para. [0045]). Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to DANIEL W HATTEN whose telephone number is (703)756-1362. The examiner can normally be reached M-F 9-5 (EST). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Ibrahime Abraham can be reached at (571)270-5569. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /DANIEL WARD HATTEN/ Examiner, Art Unit 3761 /IBRAHIME A ABRAHAM/ Supervisory Patent Examiner, Art Unit 3761
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Prosecution Timeline

May 02, 2022
Application Filed
Jun 18, 2025
Non-Final Rejection mailed — §103, §112
Sep 03, 2025
Response Filed
Dec 15, 2025
Final Rejection mailed — §103, §112
Jan 30, 2026
Response after Non-Final Action

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Prosecution Projections

2-3
Expected OA Rounds
82%
Grant Probability
84%
With Interview (+1.5%)
3y 8m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 17 resolved cases by this examiner. Grant probability derived from career allowance rate.

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