Prosecution Insights
Last updated: May 29, 2026
Application No. 17/771,695

MICROSTRUCTURE OF NBC-BASED CEMENTED CARBIDE

Final Rejection §102§103
Filed
Apr 25, 2022
Priority
Nov 28, 2019 — GB 1917349.1 +1 more
Examiner
ABU ALI, SHUANGYI
Art Unit
1731
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Hyperion Materials & Technologies Inc.
OA Round
3 (Final)
45%
Grant Probability
Moderate
4-5
OA Rounds
0m
Est. Remaining
83%
With Interview

Examiner Intelligence

Grants 45% of resolved cases
45%
Career Allowance Rate
479 granted / 1062 resolved
-19.9% vs TC avg
Strong +38% interview lift
Without
With
+38.0%
Interview Lift
resolved cases with interview
Typical timeline
4y 1m
Avg Prosecution
30 currently pending
Career history
1113
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
77.7%
+37.7% vs TC avg
§102
3.9%
-36.1% vs TC avg
§112
5.5%
-34.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1062 resolved cases

Office Action

§102 §103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 04/01/2026 has been entered. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 1, 12 and 17 is/are rejected under 35 U.S.C. 103 as obvious over CN109402479A(CN’479). Regarding claim 1, CN’479 discloses a high wear-resistant and tough NbC-based lightweight cermet alloy and a preparation method thereof, comprising the following steps: the powder is weighed and prepared according to the mass percentage: the mass fraction of the hard phase powder is 35-90% NbC, 0-55% (Nb,M)C; the mass fraction of the chemical powder of the strengthening phase is 5-30% WC, 0-25% TiC, 0-25% TiN, 0-25% Ti(C,N), 0-15% Mo2C, 0~10%TaC; binder phase matrix alloy powder chemical composition mass percentage is 0-20% Ni, 0-20% Mo, 0-20% Cr, 0-15% Fe, 0-15% Co; grain suppression he powder of the agent is 0 to 2.5% ZrC, 0 to 2.5% VC, 0 to 5% Cr2C3, and 0 to 1.2% of carbon black powder. The powdered material is pressed and sintered. Further, the M element of (Nb, M)C is any one or more of Mo, W, Ta, Ti, Zr, Cr, V solid solution powders, wherein the mass fraction ratio Nb accounts for 50% to 95%. See pages 1-2. The reference differs from Applicant's recitations of claims by not disclosing identical ranges. However, the reference discloses "close" ranges, and close ranges have been held to establish prima facie obviousness (MPEP 2144.05). Regrading claim 12, it has been held that same or similar process produces same or similar product. Where the claimed and prior art products are identical or substantially identical in structure or composition, or are produced by identical or substantially identical processes, a prima facie case of either anticipation or obviousness has been established. In re Best, 562 F.2d 1252, 1255, 195 USPQ 430, 433 (CCPA 1977). Regarding claim 17, although the prior art is silent about the core-rim structure, it has been held that same or similar process produces same or similar product. Where the claimed and prior art products are identical or substantially identical in structure or composition, or are produced by identical or substantially identical processes, a prima facie case of either anticipation or obviousness has been established. In re Best, 562 F.2d 1252, 1255, 195 USPQ 430, 433 (CCPA 1977). Response to Arguments Applicant's arguments filed 04/01/2026 have been fully considered but they are not persuasive. The applicant argues that instant application does not use such a (Nb, M)C powder alloy to form the hard phase, and further recites the transitional phrase "consisting essentially of", CN'479 therefore fails to read on the features of amended claim 1. The Examiner respectfully submits that “the transitional phrase "consisting essentially of" limits the scope of a claim to the specified materials or steps "and those that do not materially affect the basic and novel characteristic(s)" of the claimed invention. In re Herz, 537 F.2d 549, 551-52, 190 USPQ 461, 463 (CCPA 1976) "A ‘consisting essentially of’ claim occupies a middle ground between closed claims that are written in a ‘consisting of’ format and fully open claims that are drafted in a ‘comprising’ format." PPG Industries v. Guardian Industries, 156 F.3d 1351, 1354, 48 USPQ2d 1351, 1353-54 (Fed. Cir. 1998). See also Atlas Powder v. E.I. duPont de Nemours & Co., 750 F.2d 1569, 224 USPQ 409 (Fed. Cir. 1984); In re Janakirama-Rao, 317 F.2d 951, 137 USPQ 893 (CCPA 1963); Water Technologies Corp. vs. Calco, Ltd., 850 F.2d 660, 7 USPQ2d 1097 (Fed. Cir. 1988). For the purposes of searching for and applying prior art under 35 U.S.C. 102 and 103, absent a clear indication in the specification or claims of what the basic and novel characteristics actually are, "consisting essentially of" will be construed as equivalent to "comprising." See, e.g., PPG, 156 F.3d at 1355, 48 USPQ2d at 1355 ("PPG could have defined the scope of the phrase ‘consisting essentially of’ for purposes of its patent by making clear in its specification what it regarded as constituting a material change in the basic and novel characteristics of the invention."). See also AK Steel Corp. v. Sollac, 344 F.3d 1234, 1240-41, 68 USPQ2d 1280, 1283-84 (Fed. Cir. 2003) When applicants contends that the components in the reference are excluded by the recitiation of “consisting essentially of”, applicants have the burden of showing the basic and novel characteristics of their composition – i.e. A showing that the introduction of these components would materially change the characteristics of the applicants’ composition. In re Delajarte, 337 F 2d 870, 143 USPQ 256 (CCPA 1964). In response to applicant's argument that the references fail to show certain features of the invention, it is noted that the features upon which applicant relies (i.e., the instant application does not use such a (Nb, M)C powder alloy) are not recited in the rejected claim(s). Although the claims are interpreted in light of the specification, limitations from the specification are not read into the claims. See In re Van Geuns, 988 F.2d 1181, 26 USPQ2d 1057 (Fed. Cir. 1993). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to SHUANGYI ABU ALI whose telephone number is (571)272-6453. The examiner can normally be reached Monday - Friday, 8:00 am- 5:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Amber Orlando can be reached at (571)270-3149. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SHUANGYI ABU ALI/ Primary Examiner, Art Unit 1731
Read full office action

Prosecution Timeline

Apr 25, 2022
Application Filed
Aug 12, 2025
Non-Final Rejection mailed — §102, §103
Oct 15, 2025
Response Filed
Jan 14, 2026
Final Rejection mailed — §102, §103
Apr 01, 2026
Request for Continued Examination
Apr 05, 2026
Response after Non-Final Action
Apr 30, 2026
Non-Final Rejection (signed) — §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

4-5
Expected OA Rounds
45%
Grant Probability
83%
With Interview (+38.0%)
4y 1m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 1062 resolved cases by this examiner. Grant probability derived from career allowance rate.

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