Prosecution Insights
Last updated: May 29, 2026
Application No. 17/781,953

A MOLD TOOL FOR INJECTION MOLDING

Final Rejection §103
Filed
Jun 02, 2022
Priority
Dec 03, 2019 — DK PA201970745 +1 more
Examiner
MELENDEZ, ARMAND
Art Unit
1759
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Lego A/S
OA Round
5 (Final)
47%
Grant Probability
Moderate
6-7
OA Rounds
0m
Est. Remaining
89%
With Interview

Examiner Intelligence

Grants 47% of resolved cases
47%
Career Allowance Rate
165 granted / 353 resolved
-18.3% vs TC avg
Strong +43% interview lift
Without
With
+42.7%
Interview Lift
resolved cases with interview
Typical timeline
3y 6m
Avg Prosecution
32 currently pending
Career history
398
Total Applications
across all art units

Statute-Specific Performance

§103
96.9%
+56.9% vs TC avg
§102
2.4%
-37.6% vs TC avg
§112
0.5%
-39.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 353 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 4/15/26 has been entered. Response to Arguments Applicant's arguments filed 4/15/26 have been fully considered but they are not persuasive to the extent that they apply to the current rejection. While Abe does teach a single mold inlet and sprue channel, the term comprising “is synonymous with "including," "containing," or "characterized by," is inclusive or open-ended and does not exclude additional, unrecited elements or method steps” see MPEP 2111.03. Hence, recitation of “single” would not preclude the use of additional elements so Arai’s additional sprue channel would not disqualify it as prior art. Furthermore, elimination of an element and its function, in this case an extra mold inlet/sprue and the 2ndary resin, is obvious, see MPEP 2144.04 II A. Applicant argues several elements in regards to the main runner channel, the separating wall, and the parallel, linear conduits. These features are illustrated in Fig 2-4 wherein 9 is the main runner, 13 is the separating wall, and the 2 fluid conduits are 12. PNG media_image1.png 378 674 media_image1.png Greyscale All of these features are disclosed in Abe, with the main runner being 3 or 4, the separating wall be 3A or 4A, and each fluid conduit being the 2 portions of the runner on each side of the runner. While Fig 4 only shows the lower plate the conduit is created by the combination of the lower and upper plate. PNG media_image2.png 606 580 media_image2.png Greyscale PNG media_image3.png 300 196 media_image3.png Greyscale PNG media_image4.png 240 142 media_image4.png Greyscale In all of applicant’s arguments, applicant never expresses why these elements are inadequately read on the claimed structural features. Applicant even argues that Abe does not teach adequate separation into 2 conduits (4rth argument) but then argues that the separating wall of Abe is not open enough between to the 2 conduits (5th argument). 3A and 4A would be capable of providing this feature at least to the same extent as that of 13 of the instant application. Applicant argues that Arai and Abe do not teach the runner with a rib, however, the solidified plastic forming the runner is not the apparatus itself but a byproduct of the manufacturing use of the apparatus. As Abe has the separating wall within the main runner channel, a plastic runner byproduct would be formed with a rib (the divit created by the separating wall 3A). Moreover, As seen in Abe Fig 1, the runner channel does extend from the sprue channel to the branch. Claim Interpretation The examiner notes that claim 2 requires second abutting side faces (ie a separation plane) that forms the mold cavities between the closing mold part and the second mold part. This is an additional set of abutting side faces to the abutting side faces in claim 1 that form the runner channel. In other words, in claim 2, the runner channel and the cavities must be in different separation planes and the mold cavities cannot be formed by an abutting face that forms the runner channel. The examiner requests that applicant confirm if this interpretation is correct, and, if not, provide explanation to how claim 2 should be interpreted. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1, 2, 3, 8, 21-24, 26, 27 are rejected under 35 U.S.C. 103 as being unpatentable over Arai (JPS 62220313) in view of Abe (US 5556647). As to claim 1, Arai teaches an injection molding tool configured to be mounted in an injection molding apparatus for automated molding of work pieces in plastics comprising [Abstract],at least two separate mold parts (6, 8, 4, 12, 14, 16) forming a set of mold cavities (4a) having abutting side faces (y1) on a common mold separation plane (y1) forming at least one main runner channel extending between a sprue channel (6a) and a runner branch/junction (where the runner branches into 8a2, 8a1, 8a4) [Fig 1-7], the runner being formed by opposing surfaces of mold parts (6) and (8) along the separation plane [Fig 1-7]; the main runner channel configured to branch into two or more branched runner channels (branches into 8a2, 8a1, 8a4) leading to the mold cavities and a runner junction downstream from the sprue channel [Fig 1-7], -the at least two separate -mold parts -comprising, an inlet -mold part -comprising a -mold inlet (1a) and -the sprue channel (6a) for injection of liquid plastics from the injection-molding apparatus configured to receive injection of liquid plastics from the injection molding apparatus in a molten state and the injection molding tool is free of any internal resin-heating pot or plunger [Fig 1-7]; and a second -mold part (4, 8, 14, 16). Arai does not explicitly state that a linear separating wall with a uniform linear profile divides the main runner channel into 2 linear, immediately abutting, and parallel flow channels. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall (3a, 4a, 5a) into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall (3) that divided the channel into 2 parallel, immediately abutting flow channels open to one another such that the separating wall defined part of a demolded runner cross-section upon opening of the mold, as suggested by Abe, in order to improve flow pattern and strength properties. As the combination of Arai and Abe disclose the same geometry of the conduits when the separating wall of Abe is incorporated, this would result in the same reliably removable runner. When the linear separation wall/fluid conduits of Abe is incorporated into Arai would result in a solidified runner with continuous rib (ie the divit created by the separation wall once the runner hardens) which would allow for demolding in one piece. Arai teaches the main channel extend from the sprue channel, and the runner junction is formed by the runner branch [Fig 1-7] and the combination of Arai and Abe teach the main runner channel is comprised of 2 linear, immediately abutting, and parallel flow channels. Arai does not explicitly state the separating wall is configured such that the two linear and parallel flow channels are open to each other at the side of the linear and parallel flow channels- closest to each other. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall that divided the channel into 2 parallel, immediately abutting flow channels open to one another, as suggested by Abe, in order to improve flow pattern and strength properties. Arai teaches the two or more branched runner channels form a cold runner as no heater is depicted or disclosed in the runner plate and Arai notes that the resin cools in 8b [Fig 1,2]. Additionally, Abe teaches the conduits (3) extend linearly in parallel from the sprue channel to the cold runner branch without intersecting angles [Fig 1, 4-6]. Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Fig 4-6]. Abe teaches the cold main runner channel (3) [Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Fig 5, 6]. While Abe does teach a single mold inlet and sprue channel, the term comprising “is synonymous with "including," "containing," or "characterized by," is inclusive or open-ended and does not exclude additional, unrecited elements or method steps” see MPEP 2111.03. Hence, recitation of “single” would not preclude the use of additional elements. In this case the single sprue and inlet. Furthermore, elimination of an element and its function, in this case an extra mold inlet/sprue and the 2ndary resin, is obvious, see MPEP 2144.04 II A. As to claim 2, Arai teaches further comprising a closing mold part (4), and wherein the second mold part (8) is arranged between the inlet mold part (6) and the closing mold part (8), and wherein the closing mold part and the second mold part have second abutting side faces facing a second common mold separation plane (x1), and where the second abutting side faces form the mold cavities [Fig 1-7]. As to claim 3, Arai teaches the two linear and parallel flow channels as explained above and Arai teaches a cross section is polygonal [Fig 2-6]. As to claim 8, Arai does not explicitly state the at least one main runner channel has a cross-section larger than a cross-section of each of the two or more branched runner channels. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall into 2 parallel flow passages with mold cavities [Fig 1, 4-6] and the main runners [Fig 4] have a larger cross section (3)than the branches (4, 6) [Fig 5, 6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included the main runner with a larger area than the branches, as suggested by Abe, in order to improve flow pattern and strength properties. As to claim 21 and 26, Arai teaches an injection molding tool configured to be mounted in an injection molding apparatus for automated molding of work pieces in plastics comprising [Abstract],at least two separate mold parts (6, 8, 4, 12, 14, 16) forming a set of mold cavities (4a) having abutting side faces (y1) on a common mold separation plane (y1) forming at least one main runner channel extending between a sprue channel (6a) and a runner branch/junction (where the runner branches into 8a2, 8a1, 8a4) [Fig 1-7], the runner being formed by opposing surfaces of mold parts (6) and (8) along the separation plane [Fig 1-7]; the main runner channel configured to branch into two or more branched runner channels (branches into 8a2, 8a1, 8a4) leading to the mold cavities and a runner junction downstream from the sprue channel [Fig 1-7], -the at least two separate -mold parts -comprising, an inlet -mold part -comprising a -mold inlet (1a) and -the sprue channel (6a) for injection of liquid plastics from the injection-molding apparatus configured to receive injection of liquid plastics from the injection molding apparatus in a molten state and the injection molding tool is free of any internal resin-heating pot or plunger [Fig 1-7]; and a second -mold part (4, 8, 14, 16). Arai does not explicitly state that a linear separating wall with a uniform linear profile divides the main runner channel into 2 linear, immediately abutting, and parallel flow channels. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall (3a, 4a, 5a) into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall (3) that divided the channel into 2 parallel, immediately abutting flow channels open to one another such that the separating wall defined part of a demolded runner cross-section upon opening of the mold, as suggested by Abe, in order to improve flow pattern and strength properties. As the combination of Arai and Abe disclose the same geometry of the conduits when the separating wall of Abe is incorporated, this would result in the same reliably removable runner. Arai teaches the main channel extend from the sprue channel, and the runner junction is formed by the runner branch [Fig 1-7] and the combination of Arai and Abe teach the main runner channel is comprised of 2 linear, immediately abutting, and parallel flow channels. Arai does not explicitly state the separating wall is configured such that the two linear and parallel flow channels are open to each other at the side of the linear and parallel flow channels- closest to each other. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall that divided the channel into 2 parallel, immediately abutting flow channels open to one another, as suggested by Abe, in order to improve flow pattern and strength properties. Arai teaches the two or more branched runner channels form a cold runner as no heater is depicted or disclosed in the runner plate and Arai notes that the resin cools in 8b [Fig 1,2]. Additionally, Abe teaches the conduits (3) extend linearly in parallel from the sprue channel to the cold runner branch without intersecting angles [Fig 1, 4-6]. Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Fig 4-6]. Abe teaches the cold main runner channel (3) [Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Fig 5, 6]. Arai teaches further comprising a closing mold part (4), and wherein the second mold part (8) is arranged between the inlet mold part (6) and the closing mold part (8), and wherein the closing mold part and the second mold part have second abutting side faces facing a second common mold separation plane (x1), and where the second abutting side faces form the mold cavities [Fig 1-7]. When the linear separation wall/fluid conduits of Abe is incorporated into Arai would result in a solidified runner with continuous rib (ie the divit created by the separation wall once the runner hardens) which would allow for demolding in one piece. As to claim 22,The combination of Arai and Abe teaches the conduits extend linearly from the sprue channel to the cold runner branch [Abe Fig 1, 4-6]. As to claim 23, The combination of Arai and Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Abe Fig 4-6]. Arai teaches the two linear and parallel flow channels as explained above and Arai teaches a cross section is polygonal [Fig 2-6]. As to claim 24 and 27, The combination of Arai and Abe teaches the cold main runner channel (3) [Abe Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Abe Fig 5, 6]. Claims 1, 2, 3, 8, 21-24, 26, 27 are rejected under 35 U.S.C. 103 as being unpatentable over Arai (JPS 62220313) in view of Abe (US 5556647) and Xiao (US 2009/0246312). Note this is an alternative rejection As to claim 1, Arai teaches an injection molding tool configured to be mounted in an injection molding apparatus for automated molding of work pieces in plastics comprising [Abstract],at least two separate mold parts (6, 8, 4, 12, 14, 16) forming a set of mold cavities (4a) having abutting side faces (y1) on a common mold separation plane (y1) forming at least one main runner channel extending between a sprue channel (6a) and a runner branch/junction (where the runner branches into 8a2, 8a1, 8a4) [Fig 1-7], the runner being formed by opposing surfaces of mold parts (6) and (8) along the separation plane [Fig 1-7]; the main runner channel configured to branch into two or more branched runner channels (branches into 8a2, 8a1, 8a4) leading to the mold cavities and a runner junction downstream from the sprue channel [Fig 1-7], -the at least two separate -mold parts -comprising, an inlet -mold part -comprising a -mold inlet (1a) and -the sprue channel (6a) for injection of liquid plastics from the injection-molding apparatus configured to receive injection of liquid plastics from the injection molding apparatus in a molten state and the injection molding tool is free of any internal resin-heating pot or plunger [Fig 1-7]; and a second -mold part (4, 8, 14, 16). Arai does not explicitly state that a linear separating wall with a uniform linear profile divides the main runner channel into 2 linear, immediately abutting, and parallel flow channels. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall (3a, 4a, 5a) into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall (3) that divided the channel into 2 parallel, immediately abutting flow channels open to one another such that the separating wall defined part of a demolded runner cross-section upon opening of the mold, as suggested by Abe, in order to improve flow pattern and strength properties. As the combination of Arai and Abe disclose the same geometry of the conduits when the separating wall of Abe is incorporated, this would result in the same reliably removable runner. When the linear separation wall/fluid conduits of Abe is incorporated into Arai would result in a solidified runner with continuous rib (ie the divit created by the separation wall once the runner hardens) which would allow for demolding in one piece. Arai teaches the main channel extend from the sprue channel, and the runner junction is formed by the runner branch [Fig 1-7] and the combination of Arai and Abe teach the main runner channel is comprised of 2 linear, immediately abutting, and parallel flow channels. Arai does not explicitly state the separating wall is configured such that the two linear and parallel flow channels are open to each other at the side of the linear and parallel flow channels- closest to each other. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall that divided the channel into 2 parallel, immediately abutting flow channels open to one another, as suggested by Abe, in order to improve flow pattern and strength properties. Arai teaches the two or more branched runner channels form a cold runner as no heater is depicted or disclosed in the runner plate and Arai notes that the resin cools in 8b [Fig 1,2]. Additionally, Abe teaches the conduits (3) extend linearly in parallel from the sprue channel to the cold runner branch without intersecting angles [Fig 1, 4-6]. Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Fig 4-6]. Abe teaches the cold main runner channel (3) [Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Fig 5, 6]. While Abe does teach a single mold inlet and sprue channel, the term comprising “is synonymous with "including," "containing," or "characterized by," is inclusive or open-ended and does not exclude additional, unrecited elements or method steps” see MPEP 2111.03. Hence, recitation of “single” would not preclude the use of additional elements. In this case the single sprue and inlet. Furthermore, elimination of an element and its function, in this case an extra mold inlet/sprue and the 2ndary resin, is obvious, see MPEP 2144.04 II A. As Arai does not disclose a heater the runner are presumably cold runners. Alternatively, Xiao teaches an injection molding device [Abstract] wherein 2 mold parts come together and the main runner channel (230) is a cold runner channels as it produces a “cold slug” [0015, 0017, Fig 1, 3] and cavities in the parting plane had demonstrated success at creating molding parts [0016, 0017, 0019]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and had the one main runner channel and branches be cold runner channels with the main runner a larger cross sectional area than the branches, as suggested by Xiao, as this had demonstrated success at creating molded parts via injection molding. As to claim 2, Arai teaches further comprising a closing mold part (4), and wherein the second mold part (8) is arranged between the inlet mold part (6) and the closing mold part (8), and wherein the closing mold part and the second mold part have second abutting side faces facing a second common mold separation plane (x1), and where the second abutting side faces form the mold cavities [Fig 1-7]. As to claim 3, Arai teaches the two linear and parallel flow channels as explained above and Arai teaches a cross section is polygonal [Fig 2-6]. As to claim 8, Arai does not explicitly state the at least one main runner channel has a cross-section larger than a cross-section of each of the two or more branched runner channels. Abe teaches a device for injection molding [Abstract] wherein the main runners [Fig 4] have a larger cross section (3)than the branches (4, 6) [Fig 5, 6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a main runner with a larger cross section than the branch, as suggested by Abe, in order to improve flow pattern and strength properties. As to claim 21 and 26, Arai teaches an injection molding tool configured to be mounted in an injection molding apparatus for automated molding of work pieces in plastics comprising [Abstract],at least two separate mold parts (6, 8, 4, 12, 14, 16) forming a set of mold cavities (4a) having abutting side faces (y1) on a common mold separation plane (y1) forming at least one main runner channel extending between a sprue channel (6a) and a runner branch/junction (where the runner branches into 8a2, 8a1, 8a4) [Fig 1-7], the runner being formed by opposing surfaces of mold parts (6) and (8) along the separation plane [Fig 1-7]; the main runner channel configured to branch into two or more branched runner channels (branches into 8a2, 8a1, 8a4) leading to the mold cavities and a runner junction downstream from the sprue channel [Fig 1-7], -the at least two separate -mold parts -comprising, an inlet -mold part -comprising a -mold inlet (1a) and -the sprue channel (6a) for injection of liquid plastics from the injection-molding apparatus configured to receive injection of liquid plastics from the injection molding apparatus in a molten state and the injection molding tool is free of any internal resin-heating pot or plunger [Fig 1-7]; and a second -mold part (4, 8, 14, 16). Arai does not explicitly state that a linear separating wall with a uniform linear profile divides the main runner channel into 2 linear, immediately abutting, and parallel flow channels. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall (3a, 4a, 5a) into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall (3) that divided the channel into 2 parallel, immediately abutting flow channels open to one another such that the separating wall defined part of a demolded runner cross-section upon opening of the mold, as suggested by Abe, in order to improve flow pattern and strength properties. As the combination of Arai and Abe disclose the same geometry of the conduits when the separating wall of Abe is incorporated, this would result in the same reliably removable runner. Arai teaches the main channel extend from the sprue channel, and the runner junction is formed by the runner branch [Fig 1-7] and the combination of Arai and Abe teach the main runner channel is comprised of 2 linear, immediately abutting, and parallel flow channels. Arai does not explicitly state the separating wall is configured such that the two linear and parallel flow channels are open to each other at the side of the linear and parallel flow channels- closest to each other. Abe teaches a device for injection molding [Abstract] wherein the runners are divided by a separating wall into 2 parallel flow passages [Fig 1, 4-6] as this prevents waste and void formation from enlarged runners, prevents prematurely set material from clogging runners, and uniformity/fluidity of the resin is increased [col 4 line 34-45, col 5 line 12-42, col 2 line 15-35]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and included a uniform, linear separating wall that divided the channel into 2 parallel, immediately abutting flow channels open to one another, as suggested by Abe, in order to improve flow pattern and strength properties. Arai teaches the two or more branched runner channels form a cold runner as no heater is depicted or disclosed in the runner plate and Arai notes that the resin cools in 8b [Fig 1,2]. Additionally, Abe teaches the conduits (3) extend linearly in parallel from the sprue channel to the cold runner branch without intersecting angles [Fig 1, 4-6]. Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Fig 4-6]. Abe teaches the cold main runner channel (3) [Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Fig 5, 6]. Arai teaches further comprising a closing mold part (4), and wherein the second mold part (8) is arranged between the inlet mold part (6) and the closing mold part (8), and wherein the closing mold part and the second mold part have second abutting side faces facing a second common mold separation plane (x1), and where the second abutting side faces form the mold cavities [Fig 1-7]. When the linear separation wall/fluid conduits of Abe is incorporated into Arai would result in a solidified runner with continuous rib (ie the divit created by the separation wall once the runner hardens) which would allow for demolding in one piece. As Arai does not disclose a heater the runner are presumably cold runners. Alternatively, Xiao teaches an injection molding device [Abstract] wherein 2 mold parts come together with the main runner channel (230) is a cold runner channels as it produces a “cold slug” [0015, 0017, Fig 1, 3] and cavities in the parting plane had demonstrated success at creating molding parts [0016, 0017, 0019]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have altered the invention of Arai and had the one main runner channel and branches be cold runner channels with the main runner a larger cross sectional area than the branches, as suggested by Xiao, as this had demonstrated success at creating molded parts via injection molding. As to claim 22,The combination of Arai and Abe teaches the conduits extend linearly from the sprue channel to the cold runner branch [Abe Fig 1, 4-6]. As to claim 23, The combination of Arai and Abe conduit has a cross-sectional shape selected from circular, semi-circular, elliptical, semi-elliptical, or polygonal [Abe Fig 4-6]. Arai teaches the two linear and parallel flow channels as explained above and Arai teaches a cross section is polygonal [Fig 2-6]. As to claim 24 and 27, The combination of Arai and Abe teaches the cold main runner channel (3) [Abe Fig 4] has a cross-sectional area larger than each cold runner branch (4, 6) [Abe Fig 5, 6]. Xiao additionally has a main runner with a larger cross section than the runner branch [Fig 1]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ARMAND MELENDEZ whose telephone number is (571)270-0342. The examiner can normally be reached 9 AM- 6 PM Monday-Friday. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Curtis Mayes can be reached on 571-272-1234. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ARMAND MELENDEZ/Primary Examiner, Art Unit 1759
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Prosecution Timeline

Show 5 earlier events
Sep 26, 2025
Request for Continued Examination
Sep 29, 2025
Response after Non-Final Action
Nov 12, 2025
Non-Final Rejection mailed — §103
Jan 09, 2026
Response Filed
Feb 05, 2026
Final Rejection mailed — §103
Apr 15, 2026
Request for Continued Examination
Apr 17, 2026
Response after Non-Final Action
Apr 24, 2026
Non-Final Rejection mailed — §103 (current)

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MACHINE AND METHOD FOR INJECTION MOLDING MULTILAYER ARTICLES HAVING A HIGH PROPORTION OF INTERNAL LAYER MATERIAL
2y 11m to grant Granted Apr 07, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

6-7
Expected OA Rounds
47%
Grant Probability
89%
With Interview (+42.7%)
3y 6m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 353 resolved cases by this examiner. Grant probability derived from career allowance rate.

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