Prosecution Insights
Last updated: April 19, 2026
Application No. 17/825,187

SYSTEMS AND METHODS FOR DETECTING SKIVING IN SURGICAL INSTRUMENTS

Final Rejection §103§112
Filed
May 26, 2022
Examiner
SHIRSAT, MARCELA
Art Unit
3775
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Depuy Synthes Products Inc.
OA Round
2 (Final)
73%
Grant Probability
Favorable
3-4
OA Rounds
3y 2m
To Grant
94%
With Interview

Examiner Intelligence

Grants 73% — above average
73%
Career Allow Rate
467 granted / 641 resolved
+2.9% vs TC avg
Strong +21% interview lift
Without
With
+20.9%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
33 currently pending
Career history
674
Total Applications
across all art units

Statute-Specific Performance

§101
4.9%
-35.1% vs TC avg
§103
40.8%
+0.8% vs TC avg
§102
24.3%
-15.7% vs TC avg
§112
23.3%
-16.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 641 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 23-25 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 23 is rejected as indefinite for the recitation of “comprising a plurality of spaced apart channels” in line 1. The claim does not recite what comprises the plurality of channels whether it is the arm or the surgical instrument, and if it is the surgical instrument is this limitation meant to be new channels or further clarify the single channel recited in line 7. In the interest in compact prosecution the limitation will be interpreted as referring to a further clarification of the channel in the surgical instrument. Claims 24-25 are rejected as indefinite as being dependent upon an indefinite claim. Claim 24 is rejected as indefinite for the recitation of “the channel includes at least three sensors to communicate a direction of deflection of the elongate body” in lines 1-2. The recitation of the term “the channel” makes the limitation indefinite since in claim 23 from which it depends recites that the body comprises a plurality of spaced apparat channels in line 1 while in claim 1 from which the claims ultimately depend recites “a channel” in line 7. Therefore, it is unclear if “the channel” recited herein refers to the plurality of channels of claim 23 or the single channel of claim 1. In the interest in compact prosecution the limitation will be interpreted as referring to the plurality of channels in claim 23. Claim 25 is rejected as indefinite as being dependent upon an indefinite claim. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-4, 6, 8-9, 11-12, 21-24 is/are rejected under 35 U.S.C. 103 unpatentable over Kostrzewski et al (US Patent Pub. 20180289432A1) in view of Dimaio et al (US Patent Pub. 20160206384A1) and Crawford et al (US Patent Pub. 20210077206A1). Kostrzewski recites robotic surgical system. Specifically in regards to claim 1, Kostrzewski recites a robotic arm (5302) (Fig. 4 and 51; and Para. [0103], [0107], [0118], [0121], [0131]); a surgical instrument (5502 in 5510) operably attached to the robotic arm, wherein the surgical instrument comprises: an elongate body (body of 5502) extending between a proximal end and a distal end (end with 5502), the distal end being configured to retain an implement to penetratingly contact hard tissue (Fig. 55; and Para. [0111]-[0112],[0131]); a channel (channel for 5504) formed in at least a portion of the elongate body coaxial to a longitudinal axis of the elongate body (Fig. 55; Para. [0114]); and a sensor (5504) at least partially disposed in the channel (Fig. 55; Para. [0112]-[0113],[0114],[0116]); and a controller (5312/5308) configured to receive data from the sensor (5504) and use the data to determine whether deflection of the elongate body is occurring during use of the surgical instrument (5502/5510) (Fig. 53; and Para. [0123]-[0124],[0108],[0127]). However, the reference is silent as to the channel extending for greater than half the length of the body or wherein the sensor data alerts to skiving exceeding a threshold. Dimaio recites a surgical system. Specifically in regards to claim 1, Dimaio recites a surgical instrument (22) comprises: an elongate body (body of 22) extending between a proximal end and a distal end (end with 22b, Fig. 1), the distal end being configured to retain an implement to penetratingly contact hard tissue; and a sensor at least partially disposed in a channel (channel for 20, Fig. 1) wherein the channel extends for greater than half of a longitudinal length of the elongate body (Fig. 1 and 4; and Para. [0030]-[0031],[0039]-[0040]). It would have been obvious to one having ordinary skill in the art at the time the invention was file to modify the instrument channel (channel for 5504) of Kostrzewski to be more than the length of half the body as taught in Dimaio in order to improve the tracking of interventional instruments in surgical environments (Para. [002]) and Dimaio also recites that the channel can extend entirely within or along the interventional instrument or may extend only partially within or along the interventional instrument as needed (Para. [0031]). However, the reference is still silent as to wherein the sensor data alerts to skiving exceeding a threshold. Crawford recites a surgical system. Specifically in regards to claim 1, Crawford recites a surgical system wherein if deflection is occurring, sensor data is used to determine whether a level of skiving that exceeds a predetermined threshold is occurring (Crawford recites that if the monitored forces and moments do not fall within an expected range or predetermined threshold, an alert or notification is provided by the robot system to indicate the presence of skiving.) (Fig. 15; Para. [0089]). It would have been obvious to one having ordinary skill in the art at the time the invention was file to modify the sensor data of Kostrzewski to alert to a skiving threshold as taught in Crawford in order to alert the user to the exceeding a threshold (Para. [0089]). In regards to claim 2, Kostrzewski recites wherein the controller is further configured to use the data to determine a magnitude of deflection of the elongate body (Para. [0123]-[0124],[0127],[0177],[0180]) In regards to claim 3, Kostrzewski recites wherein the controller (5312/5308) is further configured to use the data to determine a direction of deflection of the elongate body (Para. [0123]-[0124],[0127],[0177],[0180]) In regards to claim 4, Kostrzewski recites wherein the sensor (5504) is at least one of a strain gauge, a fiber optic cable, or a resistance-based element that changes electrical resistance with bending (Kostrzewski recites wherein the sensor can be a strain gauge.) (Fig. 56b; and Para. [0115]). In regards to claim 6, Kostrzewski recites wherein the sensor (5504) is a resistance-based element (Kostrzewski recites wherein the sensor can be a strain gauge.) (Fig. 56b; and Para. [0115]). In regards to claims 8-9, Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system as above. Kostrzewski recites wherein the sensor (5504) is in a channel in the instrument (Fig. 55). However, the reference is silent as to there being multiple sensors in multiple channels. Dimaio recites a surgical system. Specifically in regards to claim 8-9, Dimaio recites wherein the channel includes at least three sensors to communicate a direction of deflection of the elongate body; and wherein the surgical instrument further comprises a plurality of channels, each channel having an associated sensor to communicate a direction of deflection of the elongate body (Fig. 10-13; and Para. [0052]-[0054]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the sensor (5504) of Kostrzewski to be multiple sensors in multiple channels as taught in Dimaio to get to improved roll measurements and thus improved pose measurements (Para. [0052]). In regards to claims 11-12, Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system. Kostrzewski recites a controller (5312/5308) (Fig. 53; and Para. [0123]-[0124],[0108],[0127]). However, the reference is silent as to the controller determining if deflection is within a threshold. Crawford recites wherein, if the controller determines the level of skiving that exceeds the predetermined threshold is occurring, the controller is further configured to display an alert (1812/1816; Fig.15); and wherein, if the controller determines the level of skiving that exceeds the predetermined threshold is occurring, the controller is further configured to cease actuation of the surgical instrument (1600) (Fig. 15; and Para. [0086],[0088]-[0089]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the controller (5308/5312) of Kostrzewski adjust the instrument based on the sensor data as taught in Crawford in order to alert the user and allow for modification of the surgical path (Para. [0089]). In regards to claim 21-22, Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system. Dimaio recites wherein the channel extends along an entire longitudinal length of the elongate body, and wherein the channel extends concentrically to the longitudinal axis (Fig. 1). It would have been obvious to one having ordinary skill in the art at the time the invention was file to modify the instrument channel (channel for 5504) of Kostrzewski to be more than the length of half the body as taught in Dimaio in order to improve the tracking of interventional instruments in surgical environments (Para. [002]) and Dimaio also recites that the channel can extend entirely within or along the interventional instrument or may extend only partially within or along the interventional instrument as needed (Para. [0031]). In regards to claim 23-24, Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system. Kostrzewski discloses a channel in the surgical instrument in containing an associated sensor (Fig. 55). Kostrzewski however is silent as to multiple channels each with a sensor therein. It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the channel and sensor of Kostrzewski to be at least three channels each with its own sensor to communicate a direction of deflection of the elongate body, since it has been held that mere duplication of the essential working parts of a device involves only routine skill in the art. Claim(s) 5 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kostrzewski in view of Dimaio and Crawford as applied to claim 1 and further in view of McDonell (US Patent Pub. 20190029759A1). Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system comprising a robotic arm having an end effector at the distal end, a surgical instrument attached to the end effector of the robotic arm wherein the instrument has a channel containing a sensor therein, and a controller configured to receive data from the sensor. In regards to claim 5, Kostrzewski recites wherein the sensor (5504) is a fiber optic cable that is used to communicate the magnitude or direction of deflection of the elongate body (The sensor can be an optical sensor.) (Para. [0112],[0015]). However, the reference is silent as to the sensor having fiber gratings. McDonell recites a robotic surgical system. Specifically in regards to claim 5, McDonell recites a robotic arm (20) having a surgical instrument (26a) thereon, and wherein the sensor (92) is a fiber optic cable and further includes a plurality of gratings configured to communicate any of magnitude or direction of deflection of the elongate body (Fig. 1; and Para. [0026],[0056]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the sensor (5504) of Kostrzewski to have fiber gratings as taught in McDonell in order to providing strain measurements in multicore optical fibers (Para. [0056]). Claim(s) 7 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kostrzewski in view of Dimaio and Crawford as applied to claim 6 above, and further in view of Lang (US Patent Pub. 20210137634A1). Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system comprising a robotic arm having an end effector at the distal end, a surgical instrument attached to the end effector of the robotic arm wherein the instrument has a channel containing a sensor therein, and a controller configured to receive data from the sensor. In regards to claim 7, Kostrzewski recites wherein the sensor (5504) is a resistance based element (Para. [0015]). However, the reference is silent as to the sensor being a conductive wire. Lang recites a robotic surgical system. Specifically in regards to claim 7, Lang recites a robotic arm having a surgical instrument thereon, and wherein the resistance-based element is at least one of a conductive wire, a conductive rubber, a conductive fiber, a conductive fabric, or a liquid metal microchannel (Lang recites wherein the sensors can be strain gauges. The sensors can also consist of elastic conductive wires that extend through the entire length of the catheter wall.) (Para. [01061]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the sensor (5504) of Kostrzewski be a conductive wire as taught in Lang since they appear to be an equivalent structure in the art. Claim(s) 13 is/are rejected under 35 U.S.C. 103 unpatentable over Kostrzewski et al (US Patent Pub. 20180289432A1) in view of Carusillo et al (US Patent Pub. 20220241045A1) and Crawford et al (US Patent Pub. 20210077206A1). Kostrzewski recites a robotic surgical system. Specifically in regards to claim 13, Kostrzewski recites a robotic arm (5302) extending between a base and an end effector (5304) (Fig. 4 and 51; and Para. [0103],[0107],[0118],[0121],[0131],[0139]); an instrument mount (4900/5000) attached to the end effector (5304) and retaining a guide (5000) (Fig. 49-50; and Para. [0139]); a surgical instrument rotatably disposed in the guide, the surgical instrument comprising an elongate body extending between a proximal end and a distal end, the distal end being configured to retain an implement to penetratingly contact hard tissue (Fig. 55; and Para. [0111]-[0112],[0131]); a sensor (5504) disposed within the guide (the sensor can be placed in the guide similar to how its placed in Fig. 56); and a controller (5312/5308) configured to receive data from the sensor (5504) and use the data to determine whether deflection of the elongate body is occurring during use of the surgical instrument (Fig. 53; and Para. [0123]-[0124],[0108],[0127]). However, the reference is silent as to the sensor measuring a radial distance or wherein the sensor data alerts to skiving exceeding a threshold. Carusillo recites a surgical system. Specifically in regards to claim 13, Carusillo recites a surgical instrument (65/66) and a sensor (201) configured to measure a radial distance to the elongate body (176) of the surgical instrument (65/66) (Carusillo recites a sensor for generating an identification signal responsive to variations in a magnetic field during rotation of the shank about the axis resulting from varying radial distances of the outer surface to the axis for identifying the configuration of the cutting tip portion of the drill bit. (Fig. 6/6c; and Para. [0050],[0193]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the sensor of Kostrzewski to detect a radial distance as taught by Carusillo in order to aid identifying the configuration of the cutting tip portion of the drill bit (Para. [0193]). However, the reference is silent as to wherein the sensor data alerts to skiving exceeding a threshold. Crawford recites a surgical system. Specifically in regards to claim 13, Crawford recites a surgical system wherein if deflection is occurring, sensor data is used to determine whether a level of skiving that exceeds a predetermined threshold is occurring, (Crawford recites that if the monitored forces and moments do not fall within an expected range or predetermined threshold, an alert or notification is provided by the robot system to indicate the presence of skiving.) (Fig. 15; Para. [0089]). Crawford also recites if the level of skiving exceeds the predetermined threshold, perform at least one of displaying an alert (1812/1816; Fig.15); or causing actuation of the surgical instrument to cease (1600) (Fig. 15; and Para. [0086],[0088]-[0089]). It would have been obvious to one having ordinary skill in the art at the time the invention was file to modify the sensor data of Kostrzewski to alert to a skiving threshold as taught in Crawford in order to alert the user to the exceeding a threshold (Para. [0089]), and order to alert the user and allow for modification of the surgical path (Para. [0089]). In regards to claim 15, Kostrzewski recites wherein the sensor (5504) is one or more laser distance measuring units, ultrasonic distance measuring units, or optical cable measuring units (The sensor 5504 is disclosed as being able to be an optical sensor.) (Para. [0112],[0115]). In regards to claim 17, Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system. Kostrzewski recites wherein the sensor (5504) is in a channel in the guide (Fig. 56b/56c). However, the reference is silent as to the sensor determining a radial distance. Carusillo recites a surgical system. Specifically in regards to claims 17, Carusillo recites wherein the controller is further configured to use the data to determine at least one of a magnitude of deflection of the elongate body or a direction of deflection of the elongate body (Para. [0050], [0061], [0168]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the controller (5308/5312) and sensor (5504) of Kostrzewski to determine the radial distance of the instrument in regards to the guide as taught in Carusillo in order to identify one or more performance features of the cutting tip portion (Para. [0050]). Claim(s) 25 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kostrzewski in view of Dimaio and Crawford as applied to claim 24 and further in view of Park (US Patent Pub. 20180125507A1). Kostrzewski in view of Dimaio and Crawford recites a robotic surgical system comprising a robotic arm having an end effector at the distal end, a surgical instrument attached to the end effector of the robotic arm wherein the instrument has a plurality of channels each containing a sensor therein, and a controller configured to receive data from the sensor. However, the references are silent as to the plurality of sensors being of different modalities. Park in regards to claim 25 recites wherein all the sensors are of a different modality (The various sensors may illustratively include contact sensors, force sensors, proximity sensors, distance measurement sensors, acoustic sensors, electric sensors, position sensors, pressure sensors, or any combination thereof.) (Para. [0023] and claim 6]). It would have been obvious to one having ordinary skill in the art at the time the invention was filed to modify the combination by modifying the sensors of Kostrzewski to be of different modalities as taught in Parkin order to in order to allow for more parameters to be identified at the same time. Allowable Subject Matter Claim 16 objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Response to Arguments Applicant in their Remarks filed on 10/10/25 merely stated that “[a]ll rejections are moot by virtue of amendment” on page 6 and no further arguments were presented based on the cited references. After reviewing applicants amendments, a new combination of the previously cited references are being used in the current rejection to overcome the limitations. Therefore, the claims continue to be deemed rejectable. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to MARCELA I SHIRSAT whose telephone number is (571)270-5269. The examiner can normally be reached M-F 9:00am-5:30pm MST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Kevin Truong can be reached at 571-272-4705. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MARCELA I. SHIRSAT/ Primary Examiner, Art Unit 3775
Read full office action

Prosecution Timeline

May 26, 2022
Application Filed
Jul 08, 2025
Non-Final Rejection — §103, §112
Oct 10, 2025
Response Filed
Jan 27, 2026
Final Rejection — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12594170
COMPUTER-IMPLEMENTED SURGICAL PLANNING BASED ON BONE LOSS DURING ORTHOPEDIC REVISION SURGERY
2y 5m to grant Granted Apr 07, 2026
Patent 12582428
A CLAMP AND CABLE
2y 5m to grant Granted Mar 24, 2026
Patent 12582318
ILLUMINATION UNIT AND MEDICAL IMAGING SYSTEM FOR FLUORESCENCE IMAGING IN OPEN SURGERY
2y 5m to grant Granted Mar 24, 2026
Patent 12575839
SYSTEMS AND METHODS FOR BONE FIXATION
2y 5m to grant Granted Mar 17, 2026
Patent 12569285
DYNAMIC COMPRESSION DEVICES AND PROCESSES FOR MAKING AND USING SAME
2y 5m to grant Granted Mar 10, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

AI Strategy Recommendation

Get an AI-powered prosecution strategy using examiner precedents, rejection analysis, and claim mapping.
Powered by AI — typically takes 5-10 seconds

Prosecution Projections

3-4
Expected OA Rounds
73%
Grant Probability
94%
With Interview (+20.9%)
3y 2m
Median Time to Grant
Moderate
PTA Risk
Based on 641 resolved cases by this examiner. Grant probability derived from career allow rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month