Prosecution Insights
Last updated: April 19, 2026
Application No. 17/857,775

CONSTANT POWER CHARGING OF A POWER TOOL BATTERY PACK

Non-Final OA §103
Filed
Jul 05, 2022
Examiner
JEPPSON, PAMELA J
Art Unit
2859
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Milwaukee Electric Tool Corporation
OA Round
3 (Non-Final)
66%
Grant Probability
Favorable
3-4
OA Rounds
3y 4m
To Grant
88%
With Interview

Examiner Intelligence

Grants 66% — above average
66%
Career Allow Rate
65 granted / 98 resolved
-1.7% vs TC avg
Strong +21% interview lift
Without
With
+21.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
60 currently pending
Career history
158
Total Applications
across all art units

Statute-Specific Performance

§101
3.3%
-36.7% vs TC avg
§103
55.8%
+15.8% vs TC avg
§102
15.8%
-24.2% vs TC avg
§112
21.4%
-18.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 98 resolved cases

Office Action

§103
DETAILED ACTION Status of the Claims In the communication dated February 4, 2026, claims 1-20 are pending. Claims 1, 8 and 15 are amended. Response to Arguments Applicant’s arguments with respect to claims 1, 8 and 15 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-20 are rejected under 35 U.S.C. 103 as being unpatentable over Sakaue et al. US20070216349A1 in view of Yagura et al. US20140167774A1 Regarding claim 1. Sakaue discloses a battery pack charger (2) comprising: a charging circuit (4); at least one charger terminal (terminals to 2) connected to the charging circuit (4) and configured for providing charging power to a battery pack (1); a controller (6), the controller configured to: charge the battery pack (1), determine a temperature of the battery pack (¶29 - detected value from the temperature sensor 7 is sent to control circuit 6), switch to a constant current charge when the temperature of the battery pack is greater than or equal to a predetermined temperature threshold (¶30/41 - charging mode switched to a first mode of charging if the detected temperature value exceeds a threshold value; ¶6 - first mode is constant current charging), switch from the constant current charge to a constant voltage charge when a voltage of the battery pack reaches a predetermined voltage threshold (¶30/41 - switch to second mode when detected temperature is not greater than the threshold; ¶6 - second mode is constant voltage charging), and charge the battery pack with the constant voltage charge (FIG. 2 - constant voltage charging to the termination of charging). Although a housing is not explicitly taught by Sakaue, because Sakaue teaches that the battery pack is removably mounted from the charger (¶1) it is implicit that the charger has a housing. Sakaue does not explicitly teach that the controller includes a processor and a memory; and the battery pack is initially charged with a constant power charge. Although not explicitly taught by Sakaue, it is customary in the art for the controller to have a processor in order to execute a control method. This is supported by Yagura. Although the controller is arranged in the device-to-be-charged, a controller having a CPU and ROM for memorizing a control program (¶27) may be applied to any controller designated to execute a method. Yagura teaches that when the output from the charger is not sufficient to perform constant current charging, it performs constant power charging thus initially charge a battery pack with a constant power charge (¶28). It would be obvious to a person of ordinary skill in the art to initially apply constant power charging to the battery, as taught by Yagura, to the charging of Sakaue in order to optimize the charging and bring the output to a level that may charge the battery (¶28). Regarding claim 8. Sakaue discloses a method for controlling a battery pack charger (2), the method comprising: determining a temperature of the battery pack (¶29 - detected value from the temperature sensor 7 is sent to control circuit 6); switching to a constant current charge when the temperature of the battery pack is greater than or equal to a predetermined temperature threshold (¶30/41 - charging mode switched to a first mode of charging if the detected temperature value exceeds a threshold value; ¶6 - first mode is constant current charging), switching from the constant current charge to a constant voltage charge when a voltage of the battery pack reaches a predetermined voltage threshold (¶30/41 - switch to second mode when detected temperature is not greater than the threshold; ¶6 - second mode is constant voltage charging),; and charging the battery pack with the constant voltage charge (FIG. 2 - constant voltage charging to the termination of charging). Sakaue does not explicitly disclose charging a battery pack with a constant power charge. Yagura teaches that when the output from the charger is not sufficient to perform constant current charging, it performs constant power charging thus initially charging a battery pack with a constant power charge (¶28). It would be obvious to a person of ordinary skill in the art to initially apply constant power charging to the battery, as taught by Yagura, to the charging of Sakaue in order to optimize the charging and bring the output to a level that may charge the battery (¶28). Regarding claim 15. A battery pack charging system (FIG. 1), the system comprising: a battery pack (1) including a battery pack terminal (battery has positive and negative terminals); and a battery pack charger (2) that includes: a charging circuit (4); at least one charger terminal (terminals to 2) connected to the charging circuit (4) and configured for providing charging power to a battery pack terminal (terminal connecting 1); a controller (6) configured to: determine a temperature (¶29 - detected value from the temperature sensor 7 is sent to control circuit 6), switch charge to a constant current charge when the temperature of the charger is greater than or equal to a predetermined temperature threshold (¶30/41 - charging mode switched to a first mode of charging if the detected temperature value exceeds a threshold value; ¶6 - first mode is constant current charging), switch from the constant current charge to a constant voltage charge when a voltage of the battery pack reaches a predetermined voltage threshold (¶30/41 - switch to second mode when detected temperature is not greater than the threshold; ¶6 - second mode is constant voltage charging), and charge the battery pack with the constant voltage charge (FIG. 2 - constant voltage charging to the termination of charging). Although a housing is not explicitly taught by Sakaue, because Sakaue teaches that the battery pack is removably mounted from the charger (¶1) it is implicit that the charger has a housing. Sakaue does not explicitly teach that the controller includes a processor and a memory; determine a temperature of the charger; and charge the battery pack with a constant power charge, Although not explicitly taught by Sakaue, it is customary in the art for the controller to have a processor in order to execute a control method. This is supported by Yagura. Although the controller is arranged in the device-to-be-charged, a controller having a CPU and ROM for memorizing a control program (¶27) may be applied to any controller designated to execute a method. Although Sakaue teaches measuring the temperature of the battery rather than the charger, it would be obvious to one of ordinary skill to rearrange the temperature sensor in order to prevent the device from being over or under temperature optimal for charging (Sakaue; ¶5). Yagura teaches that when the output from the charger is not sufficient to perform constant current charging, it performs constant power charging thus initially charge a battery pack with a constant power charge (¶28). It would be obvious to a person of ordinary skill in the art to initially apply constant power charging to the battery, as taught by Yagura, to the charging of Sakaue in order to optimize the charging and bring the output to a level that may charge the battery (¶28). Regarding claim 2 and claim 9 and claim 16 . Sakaue does not explicitly teach that during the constant power charge, a charging current to the battery pack decreases as the voltage of the battery pack increases. Yagura discloses using constant power charging, by definition it teaches during the constant power charge, a charging current to the battery pack decreases as the voltage of the battery pack increases. In the equation P=IV or I=P/V, when the power is constant and the voltage increases, then the current will decrease. It would be obvious to a person of ordinary skill in the art to initially apply constant power charging to the battery, as taught by Yagura, to the charging of Sakaue in order to optimize the charging and bring the output to a level that may charge the battery (¶28). Regarding claim 3 and claim 10 and claim 17. Sakaue discloses that during the constant voltage charge, a charging current of the battery pack decreases until the charging current reaches a predetermined cutoff value and charging is terminated (FIG. 2 – during the constant voltage charging, current is decreased until reaching I3 where the charging is terminated). Regarding claim 4 and claim 11 and claim 18. Sakaue does not explicitly teach an input power to the battery pack decreases until the charging current reaches the predetermined cutoff value and charging is terminated. However, because it is known that P=I*V and after the constant power charging there is constant voltage charging, thus, in the figure above, because current is decreasing the power is likewise decreasing. Regarding claim 5 and claim 12 and claim 19. Sakaue discloses that the at least one charger terminal includes a first charger terminal that is a positive power terminal (see annotated and reproduced FIG. 1 below). PNG media_image1.png 486 740 media_image1.png Greyscale Regarding claim 6 and claim 13 and claim 20. Sakaue discloses that the at least one charger terminal includes a second charger terminal that is a negative power terminal (see annotated and reproduced FIG. 1 above). Regarding claim 7 and claim 14. Sakaue discloses that the controller (6) is located within the housing (FIG. 1 – controller 6 is arranged within the charger 2; Although a housing is not explicitly taught by Sakaue, because Sakaue teaches that the battery pack is removably mounted from the charger (¶1) it is implicit that the charger has a housing). Conclusion Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Drew Dunn can be reached on 571-272-2312. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /PAMELA J JEPPSON/Examiner, Art Unit 2859 /DREW A DUNN/Supervisory Patent Examiner, Art Unit 2859
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Prosecution Timeline

Jul 05, 2022
Application Filed
Apr 11, 2025
Non-Final Rejection — §103
Jul 21, 2025
Response Filed
Oct 20, 2025
Final Rejection — §103
Feb 04, 2026
Request for Continued Examination
Feb 14, 2026
Response after Non-Final Action
Feb 19, 2026
Non-Final Rejection — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12549019
SYSTEM AND METHOD FOR TRACKING AND ARCHIVING BATTERY PERFORMANCE DATA
2y 5m to grant Granted Feb 10, 2026
Patent 12531431
CHARGING CONTROL METHOD, ELECTRONIC DEVICE AND STORAGE MEDIUM
2y 5m to grant Granted Jan 20, 2026
Patent 12519145
BATTERY CHARGER AND CHARGING CONTROL METHOD
2y 5m to grant Granted Jan 06, 2026
Patent 12496919
SUPPORT SERVER, DISASTER SUPPORT SYSTEM, AND STORAGE MEDIUM
2y 5m to grant Granted Dec 16, 2025
Patent 12483043
BI-DIRECTIONAL ACTIVE BATTERY CELL BALANCER AND METHOD FOR BI-DIRECTIONAL CELL BALANCING
2y 5m to grant Granted Nov 25, 2025
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
66%
Grant Probability
88%
With Interview (+21.4%)
3y 4m
Median Time to Grant
High
PTA Risk
Based on 98 resolved cases by this examiner. Grant probability derived from career allow rate.

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