Prosecution Insights
Last updated: July 17, 2026
Application No. 17/926,154

METHOD OF MAKING BATTERY ELECTRODES WITH IMPROVED CHARACTERISTICS

Non-Final OA §102§OTHER§Other
Filed
Nov 18, 2022
Priority
Jun 02, 2020 — provisional 63/033,446 +1 more
Examiner
ALEJANDRO, RAYMOND
Art Unit
1752
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Arkema Inc.
OA Round
1 (Non-Final)
79%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
926 granted / 1170 resolved
+14.1% vs TC avg
Strong +22% interview lift
Without
With
+22.1%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
49 currently pending
Career history
1221
Total Applications
across all art units

Statute-Specific Performance

§101
0.6%
-39.4% vs TC avg
§103
68.0%
+28.0% vs TC avg
§102
12.2%
-27.8% vs TC avg
§112
8.0%
-32.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1170 resolved cases

Office Action

§102 §OTHER §Other
DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of Group I (i.e., claims 1-14) in the reply filed on 08/15/25 is acknowledged. The traversal is on the ground(s) that “the Office has failed to show lack of unity of invention…has failed to show in the prior art an electrode slurry with the specific PVD binder characteristics (i.e., viscosity at 9 % in solid, and the weight percent)”. This is not found persuasive because as applicant should be aware of, under PCT Rule 13.1 and 13.2, the groups identified in the office action dated 06/17/25 do not relate to a single general inventive concept because although some of the groups might share or include overlapping, but not fully identical, special technical features or subject, the instant special technical feature does not provide a contribution over the prior art, it is not novel and, indeed, it is known in the art as set forth in the prior art rejection, infra, under Section 102 and/or Section 103 infra. As a result of the prior art rejection, in the present application, lack of unity of the invention is directly evident "a posteriori", after taking the prior art into consideration because it has been established that the special technical feature, which is known in the art, does not define a contribution over the prior art (See MPEP 1850 Unity of Invention Before the International Searching Authority). Hence, all of the arguments articulated by the applicant do not substantiate withdrawal of lack of unity under PCT Rule 13.1-13.2, and under 35 USC 121 and 372 as applicable. The requirement is still deemed proper and is therefore made FINAL. Applicant’s election of Species I-A-1, I-B-3 and I-C-6 (i.e., claims 1-2 and 6-14) in the reply filed on 02/20/26 is acknowledged. Because applicant did not distinctly and specifically point out the supposed errors in the restriction requirement, the election has been treated as an election without traverse (MPEP § 818.01(a)). Priority Acknowledgment is made of applicant’s claim for domestic priority under 35 U.S.C. 119 (e). Information Disclosure Statement The information disclosure statement (IDS) submitted on 11/18/22 and 09/03/25 was considered by the examiner. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-2 and 6-14 are rejected under 35 U.S.C. 102a1 as being anticipated by Sasaki et al 2015/0311530. As to claims 1-2, 7, 14: Sasaki et al disclose a method of making an electrode slurry (0050-0051; 0003; 0041-0051) for a lithium-ion battery comprising the steps of forming a conductive material slurry comprising a PVDF binder (0025; 0012), a conductive material such as carbon black (0047) and a solvent; and adding an electrode active material comprising an lithium-containing composite oxide such as LiM1O1 where M1 may be Mn, Co, Ni, Fe and the likes and/or LiFePO4 (0044) wherein the amount of the PVDF binder is as small as less than 10 mass/weight percent (0033; 0036). Sasaki et al disclose using 10 mass percent of PVDF (0036). Sasaki et al disclose the amount of the positive electrode binder relative to the total weight of the positive electrode active material, the positive electrode binder and the conductive material is 1-10 weight percent, more preferably 2-6 weight %; and the content of the conductive material can be 1-10 weight % (0049). Examiner’s note: as to the specific solution viscosity (as recited in claims 1 and 14) and the specific acid functionalized PVDF (as recited in claim 14), if so intended: MPEP 2112.01 Composition, Product, and Apparatus Claims: I. PRODUCT AND APPARATUS CLAIMS — WHEN THE STRUCTURE RECITED IN THE REFERENCE IS SUBSTANTIALLY IDENTICAL TO THAT OF THE CLAIMS, CLAIMED PROPERTIES OR FUNCTIONS ARE PRESUMED TO BE INHERENT. Where the claimed and prior art products are identical or substantially identical in structure or composition, or are produced by identical or substantially identical processes, a prima facie case of either anticipation or obviousness has been established. In re Best, 562 F.2d 1252, 1255, 195 USPQ 430, 433 (CCPA 1977). “When the PTO shows a sound basis for believing that the products of the applicant and the prior art are the same, the applicant has the burden of showing that they are not.” In re Spada, 911 F.2d 705, 709, 15 USPQ2d 1655, 1658 (Fed. Cir. 1990). See also In re Ludtke, 441 F.2d 660, 169 USPQ 563 (CCPA 1971); Northam Warren Corp. v. D. F. Newfield Co., 7 F. Supp. 773, 22 USPQ 313 (E.D.N.Y. 1934). Further, products of identical chemical composition cannot have mutually exclusive properties, and thus, the claimed characteristics (i.e. the specific solution viscosity and the specific acid functionalized PVDF), are necessarily present in the prior art material. “Products of identical chemical composition cannot have mutually exclusive properties.” A chemical composition and its properties are inseparable. Therefore, if the prior art teaches the identical chemical structure, the properties applicant discloses and/or claims are necessarily present. In re Spada, 911 F.2d 705, 709, 15 USPQ2d 1655, 1658 (Fed. Cir. 1990). See MPEP 2112.01 Composition, Product, and Apparatus Claims. See also In re Papesch, 315 F.2d 381, 391, 137 USPQ 43, 51 (CCPA 1963)“From the standpoint of patent law, a compound and all its properties are inseparable.” As to claim 6: In Sasaki et al, the vinylidene fluoride monomer accounts for more than 59.4 mass percent (0028). As to claims 8-10: Sasaki et al disclose the use of carbon black, graphite and carbon fiber as a conductive material (0047). Sasaki et al disclose the amount of the positive electrode binder relative to the total weight of the positive electrode active material, the positive electrode binder and the conductive material is 1-10 weight percent, more preferably 2-6 weight %; and the content of the conductive material can be 1-10 weight % (0049). As to claims 11-12: Sasaki et al disclose the solid content of the electrode slurry (i.e., the electrode active material) is 90 mass percent or more (0033). Note: this is taken to represent the solids content of the electrode active material/slurry. As to claim 13: Sasaki et al disclose the electrode active material comprises a lithium-containing composite oxide such as LiM1O1 where M1 may be Mn, Co, Ni, Fe and the likes and/or LiFePO4 (0044). Thus, the present claims are anticipated. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to RAYMOND ALEJANDRO whose telephone number is (571)272-1282. The examiner can normally be reached Monday-Thursday (8:00 am-6:30 pm). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Nicholas A. Smith can be reached at (571) 272-8760. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /RAYMOND ALEJANDRO/ Primary Examiner Art Unit 1752
Read full office action

Prosecution Timeline

Nov 18, 2022
Application Filed
Dec 03, 2025
Response after Non-Final Action
Feb 20, 2026
Response Filed
May 05, 2026
Non-Final Rejection mailed — §102, §OTHER, §Other (current)

Precedent Cases

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METHOD OF FABRICATING NANOPOROUS ZN ANODES AND THE APPLICATIONS IN ZN BATTERIES
3y 9m to grant Granted Jul 14, 2026
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Patent 12683237
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3y 4m to grant Granted Jul 14, 2026
Patent 12671155
RESIN FILM FOR TERMINAL, AND POWER STORAGE DEVICE USING THE SAME
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Patent 12671113
Non-Aqueous Electrolyte Solution for Lithium Secondary Battery and Lithium Secondary Battery Including the Same
3y 9m to grant Granted Jun 30, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
79%
Grant Probability
99%
With Interview (+22.1%)
3y 4m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1170 resolved cases by this examiner. Grant probability derived from career allowance rate.

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