Prosecution Insights
Last updated: August 17, 2026
Application No. 17/984,501

CARRIER ASSEMBLY AND DRIVE ASSEMBLY FOR AN ACTUATOR ASSEMBLY FOR A VEHICLE BRAKE, AND ACTUATOR ASSEMBLY

Final Rejection §102§103§112
Filed
Nov 10, 2022
Priority
Nov 17, 2021 — DE 102021129954.3
Examiner
LANE, NICHOLAS J
Art Unit
3616
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
ZF Friedrichshafen AG
OA Round
4 (Final)
66%
Grant Probability
Favorable
5-6
OA Rounds
0m
Est. Remaining
72%
With Interview

Examiner Intelligence

Grants 66% — above average
66%
Career Allowance Rate
611 granted / 930 resolved
+13.7% vs TC avg
Moderate +6% lift
Without
With
+6.1%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
43 currently pending
Career history
972
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
44.4%
+4.4% vs TC avg
§102
22.3%
-17.7% vs TC avg
§112
29.4%
-10.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 930 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of the first paragraph of 35 U.S.C. 112(a): (a) IN GENERAL.—The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor or joint inventor of carrying out the invention. The following is a quotation of the first paragraph of pre-AIA 35 U.S.C. 112: The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor of carrying out his invention. Claims 5-10 and 17-19 are rejected under 35 U.S.C. 112(a) or 35 U.S.C. 112 (pre-AIA ), first paragraph, as failing to comply with the written description requirement. The claim(s) contains subject matter which was not described in the specification in such a way as to reasonably convey to one skilled in the relevant art that the inventor or a joint inventor, or for applications subject to pre-AIA 35 U.S.C. 112, the inventor(s), at the time the application was filed, had possession of the claimed invention. Regarding claim 5, the subject matter of “wherein the bearing sleeve is supported relative to the frame part via the reinforcing part such that the spindle drive is aligned coaxially with the planetary gear stage” is considered new matter. The original specification does not disclose that the bearing sleeve is supported relative to the frame part via the reinforcing part. Rather, the original specification discloses that “[t]he frame part 24 furthermore has a second fastening interface 68 which is designed for fastening a bearing sleeve 70 for a spindle drive 72” (see ¶ 0062) and further that “[a] complementary geometry 82 is provided at that end of the bearing sleeve 70 which is to be coupled to the second fastening interface 68 such that the bearing sleeve 70 can be pushed along the centre axis 50 into the anti-rotation geometry 74 of the second fastening interface 68 and held there non-rotatably” (see ¶ 0067). Similarly, Figure 5 depicts that the bearing sleeve (70) is coupled directly to the frame part (24), and not “via the reinforcing part” and claim 8 recites “wherein a bearing sleeve for a spindle drive is connected to the frame part via the second fastening interface.” In view of the above, the subject matter of “wherein the bearing sleeve is supported relative to the frame part via the reinforcing part” is considered new matter. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-4, 14 and 15 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Song (US 2017/0219036). Regarding claim 1, Song discloses a carrier assembly for an actuator assembly for a vehicle brake (see Abstract, FIGS. 1-5), comprising: a plate-like frame part (41) having a receiving space (43a) for a planetary gear stage (70) (see FIGS. 1, 2) and a first fastening interface (42) for an electric motor (38) (see FIGS. 1, 2; ¶ 0039), wherein a centre axis of the receiving space and a centre axis of the first fastening interface run generally parallel (see FIGS. 1, 2; ¶ 0039), wherein the receiving space includes a ring gear (76) formed on an inner circumferential surface of the frame part (see FIG. 2) and is configured to mesh with at least one planetary gear (see FIGS. 1, 2; ¶ 0049), wherein a reinforcing part (44) which at least partially axially spans and end of the receiving space (see FIG. 2) is fastened to the frame part (see FIG. 4, ¶ 0038), and wherein a bearing point (46) for a gear wheel (64) arranged coaxially with the planetary gear stage is provided on the reinforcing part (see FIG. 4). Regarding claim 2, Song discloses that the first fastening interface comprises an anti-rotation device (see FIG. 2; holes on plate (41) aligning with holes on motor (38) for accommodating anti-rotation bolts). Regarding claim 3, Song discloses that the first fastening interface comprises a centring device (see FIG. 2; central hole (42) and holes on plate (41) aligning with holes on motor (38) form a centering device). Regarding claim 4, Song discloses that the receiving space is cylindrical or bell-shaped (see FIG. 2). Regarding claim 14, Song discloses a drive assembly for an actuator assembly for a vehicle brake (see Abstract, FIGS. 1, 2), with a carrier assembly according to claim 1 (see claim 1, above), wherein an electric motor (38) is fastened to the first fastening interface (see FIGS. 1, 2), at least one journal (62), on which a gear wheel (53, 63) of a gear trains mounted, is arranged on the frame part (see FIGS. 1, 2), a bearing sleeve (21) for a spindle drive is fastened to a second fastening interface of the frame part (see FIG. 1), wherein a spindle drive (33, 34, 35) is mounted on the carrier assembly by the bearing sleeve (see FIG. 1), wherein the electric motor is coupled drivingly to the spindle drive via the at least one gear wheel of the gear train and a planetary gear stage (70) (see FIG. 2), wherein the planetary pear stage is arranged in the receiving space (see FIG. 2). Regarding claim 15, Song discloses an actuator assembly for a vehicle brake (see Abstract, FIGS. 1, 2), with a drive assembly according to Claim 14 (see FIGS. 1, 2, above), wherein the drive assembly is arranged in a housing (44) (see FIG. 2). Claims 1-4 and 20 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Giering (US 2012/0325601). Giering discloses a carrier assembly for an actuator assembly for a vehicle brake (see Abstract, FIGS. 1-6), comprising: a plate-like frame part (30) having a receiving space (40) for a planetary gear stage (47) (see FIG. 2) and a first fastening interface (34) for an electric motor (26) (see FIG. 2; see also claim 7), wherein a centre axis of the receiving space and a centre axis of the first fastening interface run generally parallel (see FIG. 6; ¶ 0061), wherein the receiving space includes a ring gear (41, 42) formed on an inner circumferential surface of the frame part (see FIG. 2) and is configured to mesh with at least one planetary gear (48, 52) (see FIGS. 1, 2; ¶ 0056), wherein a reinforcing part (74) which at least partially axially spans and end of the receiving space (see FIGS. 1, 3, 6) is fastened to the frame part (see FIGS. 1, 3, 6, ¶ 0050), and wherein a bearing point (75) for a gear wheel (70) arranged coaxially with the planetary gear stage is provided on the reinforcing part (see FIGS. 2, 6). Regarding claim 2, Giering discloses that the first fastening interface comprises an anti-rotation device (33). Regarding claim 3, Giering discloses that the first fastening interface comprises a centring device (see FIG. 2, projections (33) align with recesses (23) on motor (38); see FIG. 6, hole (34) receives projection of motor). Regarding claim 4, Giering discloses that the receiving space is cylindrical or bell-shaped (see FIG. 2). Regarding claim 20, Giering discloses that at least one journal (75) for a gear wheel (66, 68) is arranged on the frame part (see ¶ 0050). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim 13 is rejected under 35 U.S.C. 103 as being unpatentable over Song (US 2017/0219036), as applied to claim 1, above, and further in view of Fleischer et al. (US 6,267,207). Regarding claim 13, Song does not disclose a third fastening interface for a locking assembly for selectively immobilizing a drive shaft of the electric motor in rotation. Fleischer teaches a carrier assembly (26) for an actuator assembly (see Abstract, FIG. 5), comprising a first fastening interface (see FIG. 5, portion of (26) receiving motor (1)) for an electric motor, a receiving space (see FIG. 5, portion of (26) receiving bearing (56)) and a third fastening interface (see FIG. 5, portion of (26) receiving lock shaft (28)) for a locking assembly for selectively immobilizing a drive shaft of the electric motor in rotation (see FIG. 5). It would have been obvious to combine the third fastening interface of Fleischer with the device of Song to provide for a locking device in compact assembly that is capable of maintain the brake in an actuated position without the need for an energy input. Response to Arguments Applicant's arguments filed 08-Jun-2026 have been fully considered but they are not persuasive. Regarding the rejection of claim 1 as being anticipated by Song (US 2017/0219036), Applicant argues that Song “discloses a reinforcing part primarily for increasing stiffness, and does not teach or suggest a reinforcing part that both spans the receiving space and defines a bearing point for a coaxial gear” (see Amendment, page 7). Song, however, discloses a reinforcing part (44) that spans the receiving space (43) and defines a bearing point (46) for a coaxial gear (64) (see FIG. 2). Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to NICHOLAS J LANE whose telephone number is (571)270-5988. The examiner can normally be reached Monday-Friday, 8:30 AM - 5:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Robert Siconolfi can be reached at (571)272-7124. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /NICHOLAS J LANE/Primary Examiner, Art Unit 3616 July 21, 2026
Read full office action

Prosecution Timeline

Show 1 earlier event
May 21, 2025
Non-Final Rejection mailed — §102, §103, §112
Sep 22, 2025
Response Filed
Oct 02, 2025
Final Rejection mailed — §102, §103, §112
Feb 02, 2026
Request for Continued Examination
Feb 24, 2026
Response after Non-Final Action
Mar 06, 2026
Non-Final Rejection mailed — §102, §103, §112
Jun 08, 2026
Response Filed
Jul 23, 2026
Final Rejection mailed — §102, §103, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

5-6
Expected OA Rounds
66%
Grant Probability
72%
With Interview (+6.1%)
2y 10m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 930 resolved cases by this examiner. Grant probability derived from career allowance rate.

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