Prosecution Insights
Last updated: April 19, 2026
Application No. 18/004,552

COATING DEVICE

Non-Final OA §103§112
Filed
Jan 06, 2023
Examiner
TADESSE, YEWEBDAR T
Art Unit
1717
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Kawasaki Heavy Industries Ltd.
OA Round
1 (Non-Final)
81%
Grant Probability
Favorable
1-2
OA Rounds
3y 0m
To Grant
99%
With Interview

Examiner Intelligence

Grants 81% — above average
81%
Career Allow Rate
954 granted / 1178 resolved
+16.0% vs TC avg
Strong +19% interview lift
Without
With
+19.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
35 currently pending
Career history
1213
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
37.3%
-2.7% vs TC avg
§102
29.2%
-10.8% vs TC avg
§112
27.4%
-12.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1178 resolved cases

Office Action

§103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of species 1 in the reply filed on 10/07/25 is acknowledged. The traversal is on the ground(s) that “As amended, all pending claims 1-2, 7-11, and 16-18 are readable on species II.” This is not found persuasive because applicants have already combined the two species together, added claims 3-6 limitations into claim 1 and cancelled claims 3-6 and as amended. There is no withdrawn claim/s. The requirement is still deemed proper and is therefore made FINAL. Claim Objections Claim 18 is objected to because of the following informalities: in claim 18, line 2; the word “each” is misspelled as “east”. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION. —The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-2, 7-11 and 16-18 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. In claim 1, lines 6-7; the phase “said dispensing nozzle” lacks proper antecedent basis. For the purpose of examination, the phrase “said at least one dispensing nozzle” is assumed. In claim 16, line 15; the phase “said dispensing nozzle” lacks proper antecedent basis. For the purpose of examination, the phrase “said at least one dispensing nozzle” is assumed. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim 16 is rejected under 35 U.S.C. 103 as being unpatentable over Ikeda et al US 2015/251212A1 in view of Hubert (US 2004/0005411 A1). Ikeda et al discloses (see Fig 8) a device (sealant applying apparatus 21 with sealant cartridge) for performing at least one task on a structure (44 with a base 24) to be worked on, the device (21) comprising: securing elements (base 24,28; cylinder 26 and motion guide 27) to secure the device to a motor-driven handling device (36, 38) able to move the device for performing at least one task at least partially in space relative to the structure (44 with a base 24) to be worked on (see para [0053-0056] and [0064-0066]); securing elements (cylinder 26, motion guide 27 and base 28) to secure the device to the structure (44 with a base 24) to be worked on; at least one functional module (holding members 31-33) able to receive at least one fastener (8) necessary for carrying out the task; and at least one coating device (sealant discharge unit 22) for coating a fastener (8) of the at least one fastener (see para [0106] for fasteners) with a coating material, the device (21) comprising: a dispenser (sealant cartridge 42) for dispensing the coating material and comprising at least one dispensing nozzle (43); a holder (32) for holding the fastener; a drive assembly (biasing section 29 and punch feeder 70) for providing relative movement of the fastener (8) and the at least one dispensing nozzle (43) with respect to each other; and a controller (52) configured to control drive assembly to synchronize the operation thereof to deposit coating material on the fastener (see para [0077] and Fig 10), the at least one functional module (holding members 31-33) comprising the holder (32). Ikeda et al lacks specifically teaching at least one dispensing nozzle to deposit at least one bead of sealant, however a sealant applying apparatus depositing beads of sealant is known in the art; for instance; as taught by Hubert (see para [0030] and [0052]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to deposit beads of sealant in Ikeda et al to dispense a quantity of sealant corresponding to a bead of sealant as taught by Hubert (see para [0052]). Claims 17-18 are rejected under 35 U.S.C. 103 as being unpatentable over Ikeda et al US 2015/251212A1 in view of Hubert (US 2004/0005411 A1) as applied to claim 16 above, and further in view of Bray et al (US 2012/0168055A1). As to claim 17, Ikeda et al lacks teaching loading or setting stations for a sealant applying apparatus. Bray et al teaches (see Figs 10 and 13 for multi-station machine 500) a fastener loading station(feeder assembly 502 or 532) to introduce the at least one fastener into the at least one the functional module, a coating station at which the at least one coating device is located (see para [0090], a setting station [quality control station 514, see para [0084]) for setting the at least one fastener in the structure to be worked on, and the at least one functional module (pick-up station 504 with robotic loading, see para [0078]) being movable from one of the fastener loading, the coating station or the setting station to another of the fastener loading, the coating station or the setting station (see para [0090]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include multiple stations as claimed in Ikeda et al to automatically and continuously process fasteners in carousel-based by using a multi-station machine (see para [0024] and [0091-0092]). As to claim 18, although Ikeda et al teaches a plurality of fasteners (see para [0106]), holders supporting different size of fasteners are not taught. However, Bray et al teaches (see Fig 10) a multi-station machine with a quality control station processing a plurality of fasteners, a plurality of functional modules (collets 508) each comprising holding means a respective holder, at each one of the respective holders having a different size than at least one other respective holder to support fasteners capable of having different diameters (see para [0081] different sizes of fasteners and Fig 10). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include holders supporting different size of fasteners in Ikeda et al as modified to efficiently treat different types of fasteners as desired. Allowable Subject Matter Claim 1 would be allowable if rewritten or amended to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action. Claims 2, 7-11 would be allowable if rewritten to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action and to include all of the limitations of the base claim and any intervening claims. The following is a statement of reasons for the indication of allowable subject matter: Ikeda et al teaches a device for coating a fastener with a coating material wherein the fastener comprises a body and a head, the device comprising a dispenser (sealant cartridge 42) for dispensing the coating material and comprising at least one dispensing nozzle (43); a holder (32) for holding the fastener; a drive assembly (biasing section 29 and punch feeder 70 and rotating unit 23) for providing relative movement of the fastener (8) and at least one dispensing nozzle with respect to each other, the drive assembly (biasing section 29 and punch feeder 70 and rotating unit 23) providing a rotatable drive of the fastener along an axis (see Fig 11 for axis S1) and providing a translational drive of the dispensing nozzle along the axis (see para [0066] for the discharge punch feeder 70 moves the discharge punch 41 in parallel to the X axial direction); and a controller (52) configured to control drive assembly to synchronize the operation thereof to deposit coating material on the fastener (see para [0077] and Fig 10), the at least one functional module (holding members 31-33) comprising the holder (32). Ikeda et al further teaches (see Fig 8, para [0067] and [0091]) a reaction sensor 40 may be configured to detect the pushing reaction based on a motor current value of the servo motor 38, wherein the reaction sensor acts on the discharge punch 41 when discharging the sealant, but lacks a feeler and a drive element for evaluating a length of the fastener to be coated as claimed. Bray et al also teaches a quality control station using a laser and a detector (feeler) to determine the exact size of the fastener (see para [0081]), but lacks teaching a drive element for evaluating a length of the fastener to be coated, the drive element being arranged to drive the feeler to bring the feeler into contact against an end of the body opposite to the head of the fastener. Prior art of record does not disclose or suggest a device for coating a fastener with a coating material, wherein the fastener comprises a body and a head, the device comprising, among others, a dispenser, a holder, a drive assembly and a controller configured to control the dispenser as claimed (see claim 1) in combination with a feeler and a drive element for evaluating a length of the fastener to be coated, the drive element being arranged to drive the feeler to bring the feeler into contact against an end of the body opposite to the head of the fastener. Any inquiry concerning this communication or earlier communications from the examiner should be directed to YEWEBDAR T TADESSE whose telephone number is (571)272-1238. The examiner can normally be reached 7.00-3:30 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Dah-Wei Yuan can be reached at 571-272-1295. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. YEWEBDAR T. TADESSE Primary Examiner Art Unit 1717 /YEWEBDAR T TADESSE/
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Prosecution Timeline

Jan 06, 2023
Application Filed
Dec 03, 2025
Non-Final Rejection — §103, §112 (current)

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Prosecution Projections

1-2
Expected OA Rounds
81%
Grant Probability
99%
With Interview (+19.4%)
3y 0m
Median Time to Grant
Low
PTA Risk
Based on 1178 resolved cases by this examiner. Grant probability derived from career allow rate.

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