Prosecution Insights
Last updated: July 17, 2026
Application No. 18/007,556

Flexible Coupling

Final Rejection §102§103§112
Filed
Dec 01, 2022
Priority
Nov 05, 2021 — provisional 63/276,021 +2 more
Examiner
BINDA, GREGORY JOHN
Art Unit
3679
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Michael L David
OA Round
2 (Final)
81%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
93%
With Interview

Examiner Intelligence

Grants 81% — above average
81%
Career Allowance Rate
1471 granted / 1818 resolved
+28.9% vs TC avg
Moderate +12% lift
Without
With
+11.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 6m
Avg Prosecution
51 currently pending
Career history
1847
Total Applications
across all art units

Statute-Specific Performance

§101
1.0%
-39.0% vs TC avg
§103
33.0%
-7.0% vs TC avg
§102
40.6%
+0.6% vs TC avg
§112
24.2%
-15.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1818 resolved cases

Office Action

§102 §103 §112
Election/Restrictions Claims 13-17 are withdrawn from further consideration pursuant to 37 CFR 1.142(b), as being drawn to a nonelected invention, there being no allowable generic or linking claim. Applicant timely elected a flexible coupling joint assembly (Group I) and traversed the restriction (election) requirement in the reply filed on October 3, 2025. Response to Amendment The amendment filed February 27, 2026 fails to comply with 37 CFR 1.121(d) because each replacement drawing sheet fails to be labelled “Replacement Sheet”. Drawings The replacement drawings filed February 27, 2026 are objected to because: Fig. 7 fails to show lubrication port 65 as described at paragraph 0050. Reference numeral 73 appears in Fig. 14, but not in the specification. The drawings fail to show: A 0-to-6-degree bend angle like that recited in claim 12. A limited spherical arc like that recited in claim 5. A lubrication cavity like that recited in claim 7. Contrary to the description at paragraph 0058, the drawings show grooves 63 cut into bowl shaped entity 60, not “mushroom” 61. Fig. 12 shows geographical center point PP on a surface of “mushroom” 61, but Fig. 6 shows it at an arbitrary interior point of shaft 42. Reference numeral 72 is used to identify to different features at paragraph 0060. With the exception of the wear plates 21 and perhaps a few other features, none of the claim elements/features are identified by reference characters in the drawings. Corrected drawing sheets in compliance with 37 CFR 1.121(d) are required in reply to the Office action to avoid abandonment of the application. Any amended replacement drawing sheet should include all of the figures appearing on the immediate prior version of the sheet, even if only one figure is being amended. The figure or figure number of an amended drawing should not be labeled as “amended.” If a drawing figure is to be canceled, the appropriate figure must be removed from the replacement sheet, and where necessary, the remaining figures must be renumbered and appropriate changes made to the brief description of the several views of the drawings for consistency. Additional replacement sheets may be necessary to show the renumbering of the remaining figures. Each drawing sheet submitted after the filing date of an application must be labeled in the top margin as either “Replacement Sheet” or “New Sheet” pursuant to 37 CFR 1.121(d). If the changes are not accepted by the examiner, the applicant will be notified and informed of any required corrective action in the next Office action. The objection to the drawings will not be held in abeyance. Specification The disclosure is objected to because: With the exception of the wear plates 21 and perhaps a few other features, none of the claim elements/features are identified by reference characters in the description. At paragraph 0060 reference numeral 72 is used to identify two different features. The detailed description of the invention fails to describe: The male and female members being spaced apart to define a space as recited in claim 1. A 0-to-6-degree bend angle like that recited in claim 1 & 12. The ability to pivot in a limited spherical arc like that recited in claim 5. A lubrication cavity like that recited in claim 7. The abstract of the disclosure is objected to because it begins with a phrase that can be implied. A corrected abstract of the disclosure is required and must be presented on a separate sheet, apart from any other text. See MPEP § 608.01(b). Claim Rejections - 35 USC § 112 Claims 1-12 & 18-20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. As noted above most of the claim elements and features are either not shown or properly indicated in the drawings and description. Without such it is not possible to accurately determine the metes and bounds of the claims. Claim 1 recites the limitation, “with receiving multi-sided or reciprocating said multi-sided or polygonal shape”. It’s mean is unknown. Claim Rejections - 35 USC § 102 Claims 1-8 & 18-198 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Baudoin, US 2016/0108970. At Figs. 1-5 & 8, Baudoin shows a flexible coupling joint assembly (5) for transmitting torque (paragraph 0002) comprising: a male member (30); said male member that is a multi-sided ball (30a), or polygonal ball, extending generally in a longitudinal direction; said multi-sided ball having a plurality of flat or curved faces (95) and a pivot point (see paragraph 0010) a female member (40) said female member that is a socket (90), “with receiving multi-sided (25), or reciprocating said multi-sided or polygonal shape extending generally in a longitudinal direction”; said female member having a center point aligning with said male member’s pivot point for adjustments in alignment between the male and female components (see paragraph 0010); said male member having a portion (30a) that is disposed in the female socket; wear plates (in Fig. 8 indicated by reference numeral 50) inserted between the surfaces of the male member and the reciprocating and receiving female member; and said wear plates distributing received weight between the male and female members. At Figs. 1-5 Baudoin shows the flexible coupling joint assembly (5) male member (30) exhibits a fixed pivot point comprising: a spherical shaped member (30a) that is a convex cap component; said cap component exhibiting a geometrical center that is co-extensive with said multi-sided, or polygonal, ball; said spherical member integral with said multisided, or polygonal, ball; said spherical member reciprocating to a mating, similarly radiused bowl (45) in the female socket (90); said similarly radiused bowl member separate from, said female socket; said spherically shaped bowl having the same geometrical center with said spherical member; said spherical member and said radiused bowl each having a smooth surface to reduce friction between said members; and said spherical member being disposed in the spherical bowl and allowed to slide on said spherical interface of said bowl allowing the flexible coupling to pivot about the spherical center of the multi-sided, or polygonal, ball. At Figs. 2-3, Baudoin shows the coupling displayed at one or both ends is confined within a lubrication cavity (100, 110) wherein said lubrication is isolated and protected from outside contaminates and leakage by an elastomeric seal (75, 80) between said male member and female member, wherein each end coupling exhibits a lubrication port (105) for lubricant to pumped into said lubrication cavity. In the reply filed February 27, 2026 applicant argues Baudoin fails to disclose flat wear plates. However at Fig. 8, Baudoin shows flat wear plates 50 that are disclosed as cube shaped in paragraph 0035. Applicant also argues Baudoin fails to disclose a pivot point. However, at paragraph 0010 Baudoin discloses that its ball and socket articulate to a desired angle which could not be accomplished without a pivot point. Applicant also argues Baudoin’s wear plates don’t receive weight between the male and female members. However the drawings clearly show the wear plates receive weight between the male and female members Claims 1-8 & 18 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Wenzel, US 2010/0313692. At Figs. 1-13, Wenzel shows a flexible coupling joint assembly (10) for transmitting torque (paragraphs 0001-0003) comprising: a male member (12); said male member that is a multi-sided ball (20), or polygonal ball, extending generally in a longitudinal direction; a female member (14) said female member that is a socket (28), with reciprocating multi-sides (25), or reciprocating said multi-sided or polygonal shape extending generally in a longitudinal direction; said male member having a portion that is disposed in the female socket; wear plates (In Figs. 13-16, indicated by reference numeral 40) inserted between the surfaces of the male member and the reciprocating and receiving female member; and said wear plates distributing received weight between the male and female members. At Figs. 1-13, Wenzel shows the flexible coupling joint assembly (10) male member (12) exhibits a fixed pivot point comprising: a spherical shaped member (50) that is a convex cap component; said cap component exhibiting a geometrical center that is co-extensive with said multi-sided, or polygonal, ball; said spherical member separate from said multisided, or polygonal, ball; said spherical member reciprocating to a mating, similarly radiused bowl (54) in the female socket; said similarly radiused bowl member separate from, said female socket; said spherically shaped bowl having the same geometrical center with said spherical member; said spherical member and said radiused bowl each having a smooth surface to reduce friction between said members; and said spherical member being disposed in the spherical bowl and allowed to slide on said spherical interface of said bowl allowing the flexible coupling to pivot about the spherical center of the multi-sided, or polygonal, ball. At Fig. 2, Wenzel shows the coupling displayed at one or both ends is confined within a lubrication cavity (64, 66) wherein said lubrication is isolated and protected from outside contaminates and leakage by an elastomeric seal (56) between said male member and female member, wherein each end coupling exhibits a lubrication port (62) for lubricant to pumped into said lubrication cavity. In the reply filed February 27, 2026 applicant argues that Wenzel’s flat drive plates 50 are described a drive keys that engage teeth and therefor fail to read on the claims. However, applicant’s argument fails to identify a limitation(s) that Wenzel’s drive plates 50 fail to read on. Claim Rejections - 35 USC § 103 Claims 11-12 & 20 are rejected under 35 U.S.C. 103 as being unpatentable over any one of Baudoin and Wenzel. Baudoin and Wenzel do not expressly disclose the torque transmission having a capacity of 20,000 to 60,000 ft-lbs and the assembly capable of between 0 to 6 degrees of bend angle. However, it would have been obvious to one having ordinary skill in the art to have the torque transmission having a capacity of 20,000 to 60,000 ft-lbs and the assembly capable of between 0 to 6 degrees of bend angle, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. In re Kulling, 897 F.2d 1147, 14 USPQ2d 1056 (Fed. Cir. 1990). Allowable Subject Matter Claims 9-10 & 19 would be allowable if rewritten to overcome the rejection(s) under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), 2nd paragraph, set forth in this Office action and to include all of the limitations of the base claim and any intervening claims. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Jones and Richards disclose flexible joints. Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to Greg Binda whose telephone number is (571)272-7077. The examiner can normally be reached 9:30-5:30 et. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Matthew Troutman can be reached at 571-270-3654. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Greg Binda/Primary Examiner, Art Unit 3679
Read full office action

Prosecution Timeline

Show 2 earlier events
Sep 11, 2025
Response after Non-Final Action
Oct 27, 2025
Non-Final Rejection mailed — §102, §103, §112
Feb 27, 2026
Response after Non-Final Action
Feb 27, 2026
Response Filed
Jun 01, 2026
Final Rejection mailed — §102, §103, §112
Jul 08, 2026
Interview Requested
Jul 16, 2026
Examiner Interview Summary
Jul 16, 2026
Applicant Interview (Telephonic)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12674485
COMPOSITE DRIVE SHAFTS
2y 10m to grant Granted Jul 07, 2026
Patent 12674491
PLUNGING TYPE CONSTANT VELOCITY UNIVERSAL JOINT
2y 4m to grant Granted Jul 07, 2026
Patent 12669152
TORQUE LIMITING FLEX PLATE ASSEMBLY
2y 9m to grant Granted Jun 30, 2026
Patent 12663046
CLUTCH WITH RADIAL SPRING
4y 3m to grant Granted Jun 23, 2026
Patent 12655876
DISC COUPLING
2y 8m to grant Granted Jun 16, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
81%
Grant Probability
93%
With Interview (+11.9%)
2y 6m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1818 resolved cases by this examiner. Grant probability derived from career allowance rate.

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