Notice of Pre-AIA or AIA Status
The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA .
Response to Amendment
In response to the amendments received 04/13/2026:
Claims 1-2,4-6, and 8-12 are pending in the current application. Claims 1, 4-5, and 8 have been amended. Claims 3 and 7 have been canceled. Claim 12 remains withdrawn.
Election/Restrictions
Applicant's election with traverse of Group I in the reply filed on 11/04/2025 is acknowledged. The traversal is on the ground(s) that the groups do not lack the same special technical feature. This is not found persuasive because what Applicant argues is a special technical feature, or that the process is specially adapted for manufacture of the product, does not make a contribution over the prior art. A “special technical feature,” is considered with respect to novelty and inventive step, and as currently recited the feature does not provide a contribution or novelty in light of the prior art.
The requirement is still deemed proper and is therefore made FINAL.
Claim Rejections - 35 USC § 103
The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action.
Claims 1-2, 4-6, and 8 are rejected under 35 U.S.C. 103 as being unpatentable over Yu et al. (US 20160254572) in view of Hyo-Jin (KR 20170101582 A)
Regarding claim 1, Yu teaches a method for manufacturing a secondary battery, the method comprising: accommodating an electrode assembly, in which electrodes and separators are alternately stacked, in a can type battery case (P68-69; Fig. 1-2); primarily injecting an electrolyte through an injection hole (P71-73.141);
performing a formation process in a state in which the injection hole is opened, or first charging step (P71-73.99.101.143); secondarily injecting the electrolyte through the injection hole after performing the formation process, and closing the injection hole (P114-117.148).
Yu is silent in teaching applying a pressure while performing the formation process; however, Hyo-jin, in a similar field of endeavor, also teaches a method of forming a secondary battery (P18. 64).
Hyo-Jin teaches applying pressure while performing a formation process based on gas generation, swelling, and other parameters, in order to further efficiently remove gas generated during charging step to improve capacity and output (P13.18).
Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the instant application to applying pressure to the battery case of Yu while performing a formation process to efficiently remove gas and improve capacity and output, as taught by Hyo-Jin.
modified Yu in view of Hyo-Jin teaches the applying of the pressure while performing the formation process comprises: applying a primary pressure as a first pressure while performing a primary formation process; and applying a secondary pressure as a second pressure that is greater than the first pressure while performing a secondary formation process (P18.29.31-35.89-91; Fig. 5 (ex.2)), wherein in the applying of the pressure while performing the formation process, the battery case may be heated to further account for the generation of gas (P33-38- where changing pressure is applied during activation and heating with changing temperature may also occur during activation, in the same manner as that taught by the instant disclosure).
The rationale to support a conclusion that the claim would have been obvious is that a method of enhancing a particular class of devices (methods, or products) has been made part of the ordinary capabilities of one skilled in the art based upon the teaching of such improvement in other situations. One of ordinary skill in the art would have been capable of applying this known method of enhancement to a "base" device (method, or product) in the prior art and the results would have been predictable to one of ordinary skill in the art. MPEP 2143 C
Furthermore, with respect to the above combination of overall element, the rationale to support a conclusion that the claim would have been obvious is that all the claimed elements were known in the prior art and one skilled in the art could have combined the elements as claimed by known methods with no change in their respective functions, and the combination yielded nothing more than predictable results to one of ordinary skill in the art. A reference may be relied upon for all that it would have reasonably suggested to one having ordinary skill in the art, including non-preferred embodiments. Disclosed examples and preferred embodiments do not constitute a teaching away from a broader disclosure or non-preferred embodiments. MPEP 2123
Regarding claim 2, modified Yu teaches the electrode assembly is a stack type electrode assembly in which at least portions of the electrodes and the separators are laminated (P66.68).
Regarding claim 4, modified Yu in view of Hyo-Jin teaches the pressure should be varied in a range between 0.5 kgf/cm2 to 12 kgf/cm2 wherein the first pressure is a low pressure (P33-35) and includes an example where a first pressure is 0 kgf/cm2 to 2 kgf/cm2 (P91), overlapping the claimed range 0.5 kgf/cm2 to 1 kgf/cm2, and wherein the second pressure is 5 kgf/cm2 (P91), falling within the claimed range of 4.5 kgf/cm2 to 10 kgf/cm2.
In the case where the claimed ranges “overlap or lie inside ranges disclosed by the prior art” a prima facie case of obviousness exists. MPEP 2144.05- I A reference may be relied upon for all that it would have reasonably suggested to one having ordinary skill in the art, including non-preferred embodiments. Disclosed examples and preferred embodiments do not constitute a teaching away from a broader disclosure or non-preferred embodiments. MPEP 2123
Regarding claim 5, modified Yu in view of Hyo-Jin teaches in the performing of the primary formation process, a charging rate is 16% or less (P91), falling within the claimed range of 23% or less. In the case where the claimed ranges “overlap or lie inside ranges disclosed by the prior art” a prima facie case of obviousness exists. MPEP 2144.05- I A reference may be relied upon for all that it would have reasonably suggested to one having ordinary skill in the art, including non-preferred embodiments. Disclosed examples and preferred embodiments do not constitute a teaching away from a broader disclosure or non-preferred embodiments. MPEP 2123
Regarding claim 6, modified Yu in view of Hyo-Jin teaches in the performing of the secondary formation process, a charging rate is 60% (P91), falling within the claimed range of 70% or less. In the case where the claimed ranges “overlap or lie inside ranges disclosed by the prior art” a prima facie case of obviousness exists. MPEP 2144.05- I A reference may be relied upon for all that it would have reasonably suggested to one having ordinary skill in the art, including non-preferred embodiments. Disclosed examples and preferred embodiments do not constitute a teaching away from a broader disclosure or non-preferred embodiments. MPEP 2123
Regarding claim 8, modified Yu in view of Hyo-Jin teaches the battery case may be heated at a temperature ranging from 45oC to 60oC (P37), overlapping the claimed range of 55oC to 60oC. In the case where the claimed ranges “overlap or lie inside ranges disclosed by the prior art” a prima facie case of obviousness exists. MPEP 2144.05- I
Claims 9-10 are rejected under 35 U.S.C. 103 as being unpatentable over modified Yu in view of Hyo-Jin as applied to at least claim 1 above, and further in view of Mitsuhashi et al. (US 20140322579).
Regarding claim 9, modified Yu is silent in teaching performing aging after the primarily injecting of the electrolyte and before the applying of the pressure while performing the formation process; however, Mitsuhashi, in a similar field of endeavor, teaches a method of manufacturing a battery (P44-45.66).
Mitsuhashi teaches performing aging after the primarily injecting of the electrolyte and before the formation process to allow the injected electrolyte to impregnate the electrode assembly (P20.80).
Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the instant application to perform aging after the primarily injecting of the electrolyte in modified Yu and before the applying of the pressure while performing the formation process to allow the injected electrolyte to impregnate the assembly, as taught by Mitsuhashi.
Regarding claim 10, modified Yu in view of Mitsuhashi teaches the performing of the aging, a temperature for the aging is 25°C (P103), falling within the range of 20°C to 30°C.
Claim 11 is rejected under 35 U.S.C. 103 as being unpatentable over modified Yu in view of Hyo-Jin as applied to at least claim 1 above, and further in view of Tsukui et al. (US 20160254523).
Regarding claim 11, modified Yu teaches during the second injection the hole is still open, and is closed after the second injection and when the hole is open it allows gas to be discharged to prevent adverse performance (P101.113-114.148). Modified Yu in view of Hyo-Jin teaches the importance of removing gas and including a gas discharge process after activation processes for improved battery characteristics (P42-47)
Modified Yu is silent in teaching in the secondarily injecting of the electrolyte, a gas remaining in the battery case is discharged to the outside; however, Tsukui related to a method of manufacturing a battery, teaches discharging a gas remaining in the battery case when injecting a battery with electrolyte to increase impregnation of the electrolyte into the battery, to remove internal pressure inside the cell, and increase production efficiency (P247.258.270.299; Fig. 5).
Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the instant application to discharge a gas remaining in the battery case during the second injection step of modified Yu to improve impregnation and remove the gas generated.
Response to Arguments
Applicant's arguments filed 04/13/2026 have been fully considered but they are not persuasive.
In response to applicant's argument that the references fail to show certain features of the invention, it is noted that the features upon which applicant relies (i.e., wherein heating the secondary battery is preferably performed during the step of applying the second pressure, rather than during the step of applying the first pressure.) are not recited in the rejected claim(s). Although the claims are interpreted in light of the specification, limitations from the specification are not read into the claims. See In re Van Geuns, 988 F.2d 1181, 26 USPQ2d 1057 (Fed. Cir. 1993).
Claim 1 recites that the battery case is heated when applying the secondary pressure; however, this does not limit the battery case to being heated only during the secondary pressure process, and heating may also be interpreted as occurring during the primary pressure process. This interpretation is also supported by the disclosure that teaches heating during pressing step, but does not limit it to only the secondary formation process. "The combination of familiar elements according to known methods is likely to be obvious when it does no more than yield predictable results." "If a person of ordinary skill can implement a predictable variation, § 103 likely bars its patentability. For the same reason, if a technique has been used to improve one device, and a person of ordinary skill in the art would recognize that it would improve similar devices in the same way, using the technique is obvious unless its actual application is beyond his or her skill."). MPEP 2143.01 III
Conclusion
Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a).
A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action.
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/Amanda Rosenbaum/ Examiner, Art Unit 1752
/Helen Oi K CONLEY/ Primary Examiner, Art Unit 1752
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