Prosecution Insights
Last updated: May 29, 2026
Application No. 18/013,773

HONEYCOMB SUBSTRATE HOLDER

Non-Final OA §103
Filed
Dec 29, 2022
Priority
Jul 28, 2020 — JP 2020-127376 +1 more
Examiner
NGUYEN, HUY TRAM
Art Unit
1774
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Cataler Corporation
OA Round
1 (Non-Final)
79%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
86%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
587 granted / 743 resolved
+14.0% vs TC avg
Moderate +7% lift
Without
With
+6.7%
Interview Lift
resolved cases with interview
Typical timeline
2y 5m
Avg Prosecution
9 currently pending
Career history
757
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
75.1%
+35.1% vs TC avg
§102
7.4%
-32.6% vs TC avg
§112
9.4%
-30.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 743 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of Group I, Claims 13-24 in the reply filed on January 13, 2026 is acknowledged. The traversal is on the ground(s) that the Patent Office alleges a posteriori lack of unity of invention on the basis of the teachings of Sakashita (WO 2013/125711). Sakashita discloses a holding jig for a ceramic honeycomb structure which has a cylindrical jig substrate and a cylindrical expandable member attached to its inner surface (see claim 1 and Fig. 1). Sakashita explains that when the honeycomb structure held by the holding jig is mounted into a pressure loss measuring device, the honeycomb structure is mounted via a chuck or flange attached to the holding jig (see paragraphs [0068] and [0069]). Sakashita does not describe or suggest applying airtight or liquid-tight pressure to a contact portion between the honeycomb substrate and a flange thereof. In contrast to Sakashita, the substrate holder of the present claims requires that the tubular inner peripheral wall be able to be pressed against a contact portion between the honeycomb substrate and a flange (amended claim 1). This is not found persuasive because Sakashita et al also discloses claw member (156) for preventing the structure from falling out (Page 4, paragraph [0002]). Hirakawa et al. (US 2010/0244345 A1) reference discloses a holding jig, and a measurement device and a holding device using the jig which can hold even a brittle holding target without damaging the target, and a measurement device which can measure the through channel characteristics of a fluid in a through channel of the holding target held by using the holding jig, while acquiring the air tightness of the holding target having therein the through channel for the fluid (Paragraph [0002]) wherein Figure 8 shows a measurement device includes fluid passing means which is driven so that a fluid passes through the through channel of a holding target, and through channel characteristic measurement means (an ultrasonic flow rate meter 5) for measuring the through channel characteristics of the fluid passing through the holding target (a honeycomb structure 2 and the measurement device measures the through channel characteristics of the fluid generated during the passing of the fluid by the through channel characteristic measurement means while air-tightly holding the holding surface of the holding target 26 over the whole periphery of the side surface thereof on the side of an inflow end face 33a by a first holding jig 103a (see FIG. 8) and while air-tightly holding the holding surface of the holding target over the whole periphery of the side surface thereof on the side of an outflow end face 33b by a second holding jig 103b (FIG. 8, numerals 27 – flange, 26 – honeycomb). Therefore, the requirement is still deemed proper and is therefore made FINAL. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim(s) 13-24 is/are rejected under 35 U.S.C. 103 as being unpatentable over Sakashita et al. (WO2013/125711 A1) in view of Hirakawa et al. (US 2010/0244345 A1). Regarding Claim 13, Sakashita et al. reference discloses a honeycomb substrate holder for retaining a honeycomb substrate used as a reactor, wherein the honeycomb substrate holder comprises at least an elastically deformable tubular inner peripheral wall (Figure 2A and 2B, numeral 52 – elastically deformable tubular inner peripheral wall); a tubular outer peripheral wall arranged outside the tubular inner peripheral wall via a tubular gap with the tubular inner peripheral wall (Figure 2A and 2B, numerals 60 – outer peripheral wall and 54 – tubular gap); and two end faces sealing the tubular gap with the tubular inner peripheral wall and the tubular outer peripheral wall (Figure 2A and 2B), the honeycomb substrate holder being configured such that the honeycomb substrate can be inserted into an axis side of the tubular inner peripheral wall (Figure 3C, numeral 2 – honeycomb), a fluid can be circulated or retained inside the tubular gap (Figures 2A and 2B, numeral 51 – inlet for providing the fluid/air into the tubular gap), and by pressurizing the fluid inside the tubular gap, the tubular inner peripheral wall can be elastically deformed and the tubular inner peripheral wall can be pressed against (a) an outer peripheral surface of the honeycomb substrate (Abstract and Figures 3A and 3B); and Sakashita et al also discloses claw member (156) for preventing the structure from falling out (Page 4, paragraph [0002]). However, Sakashita et al. does not disclose (b) a contact portion between the honeycomb substrate and at least one of a flange comprising a reactant introduction port and a flange comprising a product discharge port of the honeycomb substrate. Hirakawa et al. reference discloses a holding jig, and a measurement device and a holding device using the jig which can hold even a brittle holding target without damaging the target, and a measurement device which can measure the through channel characteristics of a fluid in a through channel of the holding target held by using the holding jig, while acquiring the air tightness of the holding target having therein the through channel for the fluid (Paragraph [0002]) wherein Figure 8 shows a measurement device includes fluid passing means which is driven so that a fluid passes through the through channel of a holding target, and through channel characteristic measurement means (an ultrasonic flow rate meter 5) for measuring the through channel characteristics of the fluid passing through the holding target (a honeycomb structure 2 and the measurement device measures the through channel characteristics of the fluid generated during the passing of the fluid by the through channel characteristic measurement means while air-tightly holding the holding surface of the holding target 26 over the whole periphery of the side surface thereof on the side of an inflow end face 33a by a first holding jig 103a (FIG. 8) and while air-tightly holding the holding surface of the holding target over the whole periphery of the side surface thereof on the side of an outflow end face 33b by a second holding jig 103b (FIG. 8, numerals 27 – flange, 26 – honeycomb). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flange of Sakashita et al. so that the flange pressed against the honeycomb to keep it in place as taught by Hirakawa et al., since Hirakawa et al. states at Paragraph [0008] that such a modification would provide a holding jig which can hold even a brittle product, and a measurement device using the jig. Regarding Claim 14, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13, comprising one or more fluid introduction ports for introducing the fluid into the tubular gap and one or more fluid discharge ports for discharging the fluid from the tubular gap at any positions on the tubular outer peripheral wall and the end faces (Sakashita et al. – Figures 2A, 2B, 3A, and 3B, numerals 51 and 151). Regarding Claim 15, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13, wherein the fluid is a heat medium or a coolant (intended use and does not add additional structure to the honeycomb substrate holder). Regarding Claim 16, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13 including the measurement means for measuring physical amounts (e.g. a temperature, an atmospheric atmosphere etc) (Hirakawa et al. – Paragraph [0064]). However, neither Sakashita et al. nor Hirakawa et al. disclose that the temperature regulator inside the tubular gap. It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to use the temperature regulator inside the tubular gap, since it has been held that rearranging parts of an invention involves only routine skill in the art. In re Japikse, 86 USPQ 70. Regarding Claim 17, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13 including the measurement means for measuring physical amounts (e.g. a temperature, an atmospheric atmosphere etc) (Hirakawa et al. – Paragraph [0064]). However, neither Sakashita et al. nor Hirakawa et al. disclose that the temperature regulator outside the tubular gap. It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to use the temperature regulator outside the tubular gap, since it has been held that rearranging parts of an invention involves only routine skill in the art. In re Japikse, 86 USPQ 70. Regarding Claim 18, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13, wherein the tubular inner peripheral wall, the tubular outer peripheral wall, and the two end faces are integrally formed and elastically deformable (Sakashita et al. – Figures 2A, 2B, 3A, and 3B). Regarding Claim 19, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 14, wherein the tubular inner peripheral wall, the tubular outer peripheral wall, and the two end faces are integrally formed and elastically deformable (Sakashita et al. – Figures 2A, 2B, 3A, and 3B). Regarding Claim 20, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13, comprising a tubular support wall outside the tubular outer peripheral wall. Regarding Claim 21, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 14, comprising a tubular support wall outside the tubular outer peripheral wall (Hirakawa et al. – Figure 1A, numeral 58- tubular support wall). Regarding Claim 22, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 18, comprising a tubular support wall outside the tubular outer peripheral wall (Hirakawa et al. – Figure 1A, numeral 58- tubular support wall). Regarding Claim 23, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 19, comprising a tubular support wall outside the tubular outer peripheral wall (Hirakawa et al. – Figure 1A, numeral 58- tubular support wall). Regarding Claim 24, Sakashita et al. and Hirakawa et al. references discloses the honeycomb substrate holder according to claim 13, wherein the tubular inner peripheral wall has a cylindrical shape or a polygonal tubular shape (Sakashita et al. – Figure 1, numeral 2). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to HUY-TRAM NGUYEN whose telephone number is (571)270-3167. The examiner can normally be reached M-W, 7:00am - 3pm, EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Claire X Wang can be reached at 571-270-1051. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /HUY TRAM NGUYEN/ Examiner, Art Unit 1774
Read full office action

Prosecution Timeline

Dec 29, 2022
Application Filed
May 12, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
79%
Grant Probability
86%
With Interview (+6.7%)
2y 5m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 743 resolved cases by this examiner. Grant probability derived from career allowance rate.

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