Prosecution Insights
Last updated: August 15, 2026
Application No. 18/014,228

Method for manufacturing a solid-state battery

Final Rejection §102
Filed
Jan 03, 2023
Priority
Jul 03, 2020 — EU 20000240.0 +1 more
Examiner
GILLIAM, BARBARA LEE
Art Unit
1727
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Oerlikon Surface Solutions AG Pfäffikon
OA Round
2 (Final)
23%
Grant Probability
At Risk
3-4
OA Rounds
1y 3m
Est. Remaining
38%
With Interview

Examiner Intelligence

Grants only 23% of cases
23%
Career Allowance Rate
25 granted / 109 resolved
-42.1% vs TC avg
Strong +15% interview lift
Without
With
+15.4%
Interview Lift
resolved cases with interview
Typical timeline
4y 11m
Avg Prosecution
4 currently pending
Career history
122
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
55.4%
+15.4% vs TC avg
§102
19.7%
-20.3% vs TC avg
§112
20.1%
-19.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 109 resolved cases

Office Action

§102
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Amendment The amendment filed April 13, 2026 has been entered and fully considered. The objection to the Drawings is withdrawn in light of the replacement drawings filed. The rejection under 35 USC 112b is withdrawn in light of the amendments to claim 1 and the cancelation of claim 4. The rejection over CHUNG et al. US 2012/0058280 A1 is withdrawn in light of the amendments to independent claim 1. Claims 1-3, 5-8, 19 and 20 are pending. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-3, 5-8, 19-20 are rejected under 35 U.S.C. 102(a1) as being clearly anticipated by ANAPOLSKY et al. (US 2016/0099468 A1). ANAPOLSKY et al. teaches a method of forming a solid-state lithium battery wherein a first current collector is provided, a first electrode (cathode) is formed using PVD, an electrolyte is formed above the first electrode, a second electrode (anode) is formed above the electrolyte and a second current collected is formed above the second electrode (claim 1). The electrolyte can be deposited using PVD ([0023], [0053], [0069]) in a thickness of between 1.0 and 5.0 mm ([0067]). The second electrode (anode) has a thickness of between 1.0 and 5.0 mm [0058]. The first electrode, the cathode, has a thickness between about 1 and 10 mm ([0056], claim 13) The second electrode comprises lithium (claim 15) and can be heated [0057]. ANAPOLSKY et al. teaches additional layers may be included between the component layers and other process steps may also be performed between formation of the components [0063]. For example, a second electrode can be formed above the electrolyte via PVD and may include lithium metal [0070]. This second electrode meets the current limitations for the contact layer. Response to Arguments Applicant's arguments filed April 13, 2026 have been fully considered but they are not persuasive with respect to Anapolsky. It is noted the rejection under 35 USC 103 over Anapolsky is withdrawn in light of the amendment to independent claim 1 to correct 112 issues and to specifically require the contact layer to contain a lithium alloy. The claimed subjected matter is anticipated by Anapolsky and accordingly rejected under 35 USC 102. As pointed out above, the additional electrode of Anapolsky, comprises deposited lithium and meets the limitations for the claimed contact layer. Applicant is reminded of MPEP 2112.01 I & II, specifically that chemical compositions are inseparable from their properties. It is the position of the office the lithium the additional electrode layer would function in the same manner as the claimed lithium contact layer and it is not necessary for the prior art to disclose the additional electrode layer is to improve contact between layers. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. In US 2020/0343580, YUSHIN et al. teach liquid infiltrated solid state electrolyte and rechargeable batteries comprising one or more solid electrolytes (abstract). In US 2021/0367241, KUMAR et al. teaches carbonaceous materials for lithium sulfur batteries comprising one or more protective layers and interlayers comprising a tin lithium alloy region (abstract, [0048], [0051]). Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to BARBARA GILLIAM whose telephone number is (571)272-1330. The examiner can normally be reached Monday-Thursday 7:00 AM - 4:00 PM& 2nd Friday 7:00 AM - 3:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Srilakshmi Kumar can be reached at 571-272-7769. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. BARBARA L GILLIAM Supervisory Patent Examiner Art Unit 1727 /BARBARA L GILLIAM/Supervisory Patent Examiner, Art Unit 1727
Read full office action

Prosecution Timeline

Jan 03, 2023
Application Filed
Jan 12, 2026
Non-Final Rejection mailed — §102
Apr 13, 2026
Response Filed
May 27, 2026
Final Rejection mailed — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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ELECTRICAL COLLECTOR BODY OF SECONDARY BATTERY AND SECONDARY BATTERY
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Patent 12651742
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Patent 12626917
POSITIVE ELECTRODE ACTIVE MATERIAL FOR NONAQUEOUS ELECTROLYTE SECONDARY BATTERIES, AND NONAQUEOUS ELECTROLYTE SECONDARY BATTERY
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Patent 12431493
NONAQUEOUS MAGNESIUM BATTERY
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Patent 10998588
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2y 3m to grant Granted May 04, 2021
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
23%
Grant Probability
38%
With Interview (+15.4%)
4y 11m (~1y 3m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 109 resolved cases by this examiner. Grant probability derived from career allowance rate.

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