Prosecution Insights
Last updated: April 19, 2026
Application No. 18/015,811

AEROGEL-CONTAINING INSULATION LAYER

Non-Final OA §103
Filed
Jan 12, 2023
Examiner
MILLER, DANIEL H
Art Unit
1783
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Outlast Technologies GmbH
OA Round
1 (Non-Final)
53%
Grant Probability
Moderate
1-2
OA Rounds
4y 2m
To Grant
73%
With Interview

Examiner Intelligence

Grants 53% of resolved cases
53%
Career Allow Rate
367 granted / 687 resolved
-11.6% vs TC avg
Strong +19% interview lift
Without
With
+19.3%
Interview Lift
resolved cases with interview
Typical timeline
4y 2m
Avg Prosecution
30 currently pending
Career history
717
Total Applications
across all art units

Statute-Specific Performance

§103
66.2%
+26.2% vs TC avg
§102
14.7%
-25.3% vs TC avg
§112
11.6%
-28.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 687 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Koslow, as above, further in view of Evans. Koslow (US 20020187302) teaches a method for absorbing a liquid comprising the step of: contacting an absorbent article with a liquid, wherein said absorbent article comprises a first substrate and a laminate, wherein said laminate comprises a mixture of binder particles and absorbent macroporous particles, thereby absorbing said liquid within said absorbent macroporous particles (claim 15). wherein said absorbent macroporous particles are selected from the group consisting of: aerogel, xerogels, cryogels, and a combination thereof (claim 20). Regarding claim 2, the particles can be formed using a blowing agent (See [0028]). The aerogel and binder can be applied to one or multiple substrates as a laminate (see [0013-0014]). Regarding claims 2-6, the substrate may be a textile as claimed [0020]. Regarding claim 4 and 17, the aerogel is heated to cure as claimed (See [0031-0036]). Regarding claims 7 and 18, the art teaches a laminate including a second substrate that can be non-woven and is considered a “protective layer” (see above cited areas); the article is “capable” of needling, and is pressed or bonded as claimed to form the laminate (See above cited areas and [0022]). Regarding claims 8 and 19, the aerogel particles can be silica as claimed ([0032]). Regarding claim 9, the particles or article can be hydrophobic (See claims). The Binder is a small particle (Pulverulent) as claimed (See claims). Koslow may not teach the percentages of aerogel or all the elements of some dependent claims. Regarding claim(s) 16, at least, Evans (20130196137 A1) teaches a composite aerogel Thermal insulation (see title and abstract). The aerogel can be a pulverulent aerogel formed from 10-95% aerogel particle and a binder (See [0011] and claims). Comprising at least 2 layers ([0016]). Regarding claim 3 and 16, Evans teaches joining aerogel layers with separate binder layers that is not mixed with the aerogel and (heat treating) curing to bond layers of a laminate (See claims and Examples). It would have been obvious to one of ordinary skill I the art at the time of filing to provide an overlapping percentages of aerogel or to provide just aerogel layers not mixed to form a laminate with thermal insulative effects and properties. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to DANIEL H MILLER whose telephone number is (571)272-1534. The examiner can normally be reached M-TH 9-6. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Veronica Ewald can be reached at 571-272-8519. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /DANIEL H MILLER/Primary Examiner, Art Unit 1783
Read full office action

Prosecution Timeline

Jan 12, 2023
Application Filed
Jan 09, 2026
Non-Final Rejection — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12594579
ENVIRONMENTAL BARRIER COATING AND METHOD OF REPAIRING THE SAME
2y 5m to grant Granted Apr 07, 2026
Patent 12577023
Recyclable paper packaging with high barrier to water vapor and oxygen
2y 5m to grant Granted Mar 17, 2026
Patent 12571129
TWO-DIMENSIONAL VERTICAL COMPOSITE LAMINATE INCLUDING GRAPHENE AND HEXAGONAL BORON NITRIDE AND METHOD OF FABRICATING SAME
2y 5m to grant Granted Mar 10, 2026
Patent 12540105
HIGH TEMPERATURE COATINGS
2y 5m to grant Granted Feb 03, 2026
Patent 12534639
MICHAEL ADDITION CURABLE COMPOSITION, COATING COMPOSITION CONTAINING THE SAME, AND COATED ARTICLE
2y 5m to grant Granted Jan 27, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
53%
Grant Probability
73%
With Interview (+19.3%)
4y 2m
Median Time to Grant
Low
PTA Risk
Based on 687 resolved cases by this examiner. Grant probability derived from career allow rate.

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