Prosecution Insights
Last updated: September 17, 2026
Application No. 18/018,483

Plastic Syringe Barrel with Lubricant Coating and Plasma Treatment, and Related Syringes and Methods

Non-Final OA §103
Filed
Jan 27, 2023
Priority
Jul 27, 2020 — provisional 63/057,284 +2 more
Examiner
FARRAR, LAUREN PENG
Art Unit
3783
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Tribofilm Research Inc.
OA Round
3 (Non-Final)
79%
Grant Probability
Favorable
3-4
OA Rounds
2y 4m
Est. Remaining
94%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
617 granted / 785 resolved
+8.6% vs TC avg
Strong +15% interview lift
Without
With
+15.4%
Interview Lift
resolved cases with interview
Typical timeline
6y 0m
Avg Prosecution
36 currently pending
Career history
826
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
56.9%
+16.9% vs TC avg
§102
22.2%
-17.8% vs TC avg
§112
12.2%
-27.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 785 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 5, 7, 8, 9 and 74 is/are rejected under 35 U.S.C. 103 as being unpatentable over Thornton et al. (US 2014/0011717 A1) in view of Bicker et al. (US 2014/0305830 A1) and in further view of Sakhrani et al. (US 2009/0010985 A1). With regard to claim 5, Thornton discloses a plastic syringe barrel ([0038], [0044, olefin polymer syringe barrel, this material is a plastic) comprising: a plastic syringe barrel ([0044]) treated with a downstream plasma ([0021], [0028], [0044]) and coated with a polysiloxane-based lubricant ([0035], [0044]) treated with a downstream plasma ([0044]). However, Thornton does not disclose a specific surface density. Bicker teaches the use of a plastic syringe ([0033]) that is also treated with plasma ([0004]) and coated and seeks to have a surface density of less than 50 particles per cm2 ([0025], [0040], [0165], [0166], the claimed range falls within the range taught by Bicker), wherein the particles are greater than 8 microns (([0025], [0040], [0165], [0166], the claimed range fall within the range taught by Bicker), and wherein the plastic syringe barrels are empty when the particles are counted (([0025], [0040], [0165], [0166], surface density is measured prior to a medication fluid being placed in the barrel). While Bicker teaches a wider range than the claimed range it would be prima facie obvious to optimize the surface density to be that of the claimed range because the primary reference Thornton teaches the same surface treatment to a plastic syringe as that of the claims and would be able to be optimized to have the claimed surface density. The claims have not provided a significance to the particular range and therefore it would be prima facie obvious to optimize the surface density because doing so would not alter the overall function of the device. Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the surface density of Thornton to be less than 50 particles per cm2 as taught by Bicker for the purpose of ensuring low particulate emission ([0025]) and also because the optimization of the surface density is well-known in the art and would not alter the overall function of the device. However, Thornton/Bicker does not include the first and second downstream plasma treatment. Sakhrani teaches treating a syringe barrel that includes a first downstream plasma on an uncoated barrel ([0071]) and afterwards the first downstream plasma-treated interior surface is then coated with a lubricant and treated with a second downstream plasma ([0071]), wherein each downstream plasma consists of essentially of uncharged energized gaseous species ([0071]). Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the surface density of Thornton/Bicker with the first and second downstream plasma as taught by Sakhrani for the purpose of reducing forces between the syringe barrel and the plunger [0071]). With regard to claim 7 and 8, Thornton discloses the claimed invention except for the specific surface density. Bicker teaches the treated syringe surface can have a surface density of less than 35 or 30 particles per cm2, wherein the particles are greater than 8 microns in diameter, and wherein the plastic syringe barrels are empty when particles are counted ([0025], [0040], [0165], [0166]). While Bicker teaches a wider range than the claimed range it would be prima facie obvious to optimize the surface density to be that of the claimed range because the primary reference Thornton teaches the same surface treatment to a plastic syringe as that of the claims and would be able to be optimized to have the claimed surface density. The claims have not provided a significance to the particular range and therefore it would be prima facie obvious to optimize the surface density because doing so would not alter the overall function of the device. Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the surface density of Thornton to be less than 35 or 30 particles per cm2 as taught by Bicker for the purpose of ensuring low particulate emission ([0025]) and also because the optimization of the surface density is well-known in the art and would not alter the overall function of the device. With regard to claim 9, Thornton discloses a plastic syringe barrel ([0038], [0044, olefin polymer syringe barrel, this material is a plastic) comprising: a plastic syringe barrel ([0044]) treated with a downstream plasma ([0021], [0028], [0044]) and coated with a polysiloxane-based lubricant ([0035], [0044]) treated with a downstream plasma ([0044]). Thornton further teaches a plunger rod ([0010]). However, Thornton does not disclose a specific surface density. Bicker teaches the use of a plastic syringe ([0033]) that is also treated with plasma ([0004]) and coated and seeks to have a surface density of less than 50 particles per cm2 ([0025], [0040], [0165], [0166], the claimed range falls within the range taught by Bicker), wherein the particles are greater than 8 microns (([0025], [0040], [0165], [0166], the claimed range fall within the range taught by Bicker), and wherein the plastic syringe barrels are empty when the particles are counted (([0025], [0040], [0165], [0166], surface density is measured prior to a medication fluid being placed in the barrel). While Bicker teaches a wider range than the claimed range it would be prima facie obvious to optimize the surface density to be that of the claimed range because the primary reference Thornton teaches the same surface treatment to a plastic syringe as that of the claims and would be able to be optimized to have the claimed surface density. The claims have not provided a significance to the particular range and therefore it would be prima facie obvious to optimize the surface density because doing so would not alter the overall function of the device. Bicker further explicitly teaches a plunger stopper ([0002]) and needle ([0219]). It is also inherent for a syringe such as the one taught in Thornton to have these structures as part of a standard syringe. Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the surface density of Thornton to be less than 50 particles per cm2 as taught by Bicker for the purpose of ensuring low particulate emission ([0025]) and also because the optimization of the surface density is well-known in the art and would not alter the overall function of the device. With regard to claim 74, Thornton discloses the claimed invention except for the specific reduction in particles. Bicker teaches the use of a plastic syringe ([0033]) that is also treated with plasma ([0004]) and coated and seeks to have a surface density of less than 50 particles per cm2 ([0025], [0040], [0165], [0166], the claimed range falls within the range taught by Bicker), wherein the particles are greater than 8 microns (([0025], [0040], [0165], [0166], the claimed range fall within the range taught by Bicker), and wherein the plastic syringe barrels are empty when the particles are counted (([0025], [0040], [0165], [0166], surface density is measured prior to a medication fluid being placed in the barrel). While Bicker teaches a wider range than the claimed range it would be prima facie obvious to optimize the surface density to be that of the claimed range because the primary reference Thornton teaches the same surface treatment to a plastic syringe as that of the claims and would be able to be optimized to have the claimed surface density. The claims have not provided a significance to the particular range and therefore it would be prima facie obvious to optimize the surface density because doing so would not alter the overall function of the device. While Bicker does not explicitly teach a 95% reduction in particles that are 8 microns in diameter, it would be prima facie obvious to optimize the reduction similarly taught by Bicker as doing so would not alter the overall function of the device. Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the device of Thornton with the reduction in particles as taught by Bicker for the purpose of ensuring low particulate emission ([0025]) and also because the optimization of the surface density is well-known in the art and would not alter the overall function of the device. Claim(s) 17, 20, 21 is/are rejected under 35 U.S.C. 103 as being unpatentable over Thornton et al. (US 2014/0011717 A1) in view of Bicker et al. (US 2014/0305830 A1) in view of Sakhrani et al. (US 2009/0010985 A1) and Kurose (US 2016/0206832 A1). With regard to claim 17, Thornton/Bicker/Sakhrani teach the claimed invention except for an ophthalmic solution. Kurose teaches a syringe ([0004]) containing ophthalmic solution ([0004], Kurose teaches an intravitreal injection which is one used for the eye and thus the solution is an ophthalmic solution as the term ophthalmic is defined as relating to the eye) and the particle level in the ophthalmic solution is less than 50 particles per ml for any particles greater than 10um in diameter ([0004]) or less than 5 particles for any particles greater than 25um ([0004]), Kurose teaches a broader range such that for all particles sizes the solution less than 50 particles per ml. However it would be prima facie obvious to optimize the specific particle level as doing so would not alter the overall functions of the device and the claims have not provided a significance to this particular range. Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the device of Thornton/Bicker/Sakhrani with an ophthalmic solution have a particular particle count as taught by Kurose because the optimization of ophthalmic solution is well-known in the art for use specifically in ophthalmic surgery via intravitreal injection ([0005]). With regard to claim 20, Thornton/Bicker/Sakhrani teach the claimed invention except for the size of the plastic syringe. Kurose teaches the plastic syringe having a maximum fill volume of 1ml ([0004]). Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the device of Thornton/Bicker/Sakhrani with a syringe barrel having 1ml or less in volume as taught by Kurose for the purpose of use in intravitreal injection where larger volumes would not be tolerated ([0004]). With regard to claim 21, Thornton/Bicker/Sakhrani teach the syringe barrel as taught in claim 5. However, Thornton/Bicker do not teach specifically administering an ophthalmic solution. Kurose teaches a method of treating the eye ([0005], [0004]) comprising intravitreally administering the ophthalmic solution ([0004]) to an eye with the syringe of claim 17 (as described above). Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the device of Thornton/Bicker/Sakhrani with an ophthalmic solution have a particular particle count as taught by Kurose because the substitution and use of one type of medication for another is well-known in the art and is a simple substitution that does not alter the overall function of the device ([0004], [0005]). Claim(s) 11 is/are rejected under 35 U.S.C. 103 as being unpatentable over Thornton et al. (US 2014/0011717 A1) in view of Bicker et al. (US 2014/0305830 A1) in view of Sakhrani et al. (US 2009/0010985 A1) and Terumo (WO 2017/086366 A1). With regard to claim 11, Thornton teaches the use of silicone oil ([0035]). However, Thornton/Bicker/Sakhrani do not teach the specific amount of silicone oil. Terumo teaches applying silicone oil to a syringe barrel in the amount of 0.02 to 0.2 mg/cm2 which falls in the claimed range ([0077]). Therefore, it would be prima facie obvious for one of ordinary skill in the art before the effective filing date of the claimed invention to modify the device of Thornton/Bicker/Sakhrani with the specific amount of silicone oil as taught by Terumo for the purpose of being able to applying a uniform amount of oil on the inner surface without excessively applying the silicone oil ([0077]). Response to Arguments Applicant’s arguments with respect to claim(s) 5,7-9, 11, 17, 20-21, 74 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to LAUREN P FARRAR whose telephone number is (571)270-1496. The examiner can normally be reached Monday - Friday 9am - 5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Kevin Sirmons can be reached at 571-272-4965. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Lauren P Farrar/Primary Examiner, Art Unit 3783
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Prosecution Timeline

Show 1 earlier event
Dec 29, 2025
Non-Final Rejection mailed — §103
Mar 09, 2026
Response Filed
Jun 22, 2026
Final Rejection mailed — §103
Jul 31, 2026
Applicant Interview (Telephonic)
Aug 03, 2026
Examiner Interview Summary
Aug 11, 2026
Request for Continued Examination
Aug 12, 2026
Response after Non-Final Action
Sep 04, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
79%
Grant Probability
94%
With Interview (+15.4%)
6y 0m (~2y 4m remaining)
Median Time to Grant
High
PTA Risk
Based on 785 resolved cases by this examiner. Grant probability derived from career allowance rate.

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