Prosecution Insights
Last updated: July 17, 2026
Application No. 18/028,906

MITIGATING THERMAL RUNAWAY PROPAGATION IN LITHIUM-ION BATTERY PACKS

Non-Final OA §103§112
Filed
Mar 28, 2023
Priority
Oct 01, 2020 — provisional 63/086,382 +2 more
Examiner
MCCONNELL, WYATT P
Art Unit
1727
Tech Center
1700 — Chemical & Materials Engineering
Assignee
BAE Systems plc
OA Round
1 (Non-Final)
80%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
90%
With Interview

Examiner Intelligence

Grants 80% — above average
80%
Career Allowance Rate
842 granted / 1046 resolved
+15.5% vs TC avg
Moderate +9% lift
Without
With
+9.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
24 currently pending
Career history
1067
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
76.3%
+36.3% vs TC avg
§102
10.3%
-29.7% vs TC avg
§112
8.8%
-31.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1046 resolved cases

Office Action

§103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election of Group 1, claims 1-7 and 12-15, without traverse in the response filed April 27, 2026, is acknowledged. In that same response Applicant filed an amendment withdrawing claims 8-11 and 16-20. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 12-14 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 12 recites “the body” without antecedent basis. For examination purposes the term will be interpreted as referring to the battery cells. Claim 13 recites “wherein subsets of the plurality of battery cells are connected in series and wherein the subsets are connected in parallel.” It is unclear how this arrangement can be made as such an arrangement will lead to a short circuit. Regardless of what is meant, it is noted that wiring of a battery pack, with some cells connected to one another in series and others in parallel, is considered to be nothing more than routine configuration in order to achieve a desired current capacity and/or voltage output for a given application need. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 1-7 and 12-15 is/are rejected under 35 U.S.C. 103 as being unpatentable over U.S. Patent Application Publication No. 2020/0220238 to Yeh (“Yeh”) in view of U.S. Patent Application Publication No. 2011/0195284 to Yasui (“Yasui”) Regarding claims 1-4, Yeh discloses a battery pack comprising a plurality of cylindrical battery cells (200) and two holders (100), one upper and one lower. At paragraph [0023] and Figure 1. The upper and lower holders are parallel to one another and spaced apart roughly by a distance equal to the length of the battery cells. Each holder includes a plurality of holding holes (110) coaxially arranged with a battery axis, with an upper end of each battery cell held in a holding hole of the upper holder and a lower end of each battery held in a holding hole of the lower holder. The cells are arranged parallel to one another along their longitudinal axis, with figures showing a uniform square arrangement of the cells laterally and some embodiments including a honeycomb/closest-pack nonuniform hexagonal arrangement. Id. at paragraphs [0023]-[0025] and Figure 1. Although Yeh doesn’t disclose the location of its positive and negative terminals, the batteries shown in the drawings appear to include a traditional positive terminal associated with a top cap of each battery cell. Regardless, cylindrical batteries such as those used in Yeh are conspicuously known in the art to commonly include a cylindrical housing containing a spiral-wound anode/separator/cathode electrode assembly and electrolyte therein, the housing having an upper opening for receiving the electrode assembly, a cap plate sealing that upper opening, often located adjacent to a pressure plate configured to vent hot gasses from the interior of the battery cell in the event of overheating, where the cap plate is electrically connected to the positive electrode thus forming a positive terminal and the negative electrode being electrically connected to a bottom surface of the battery thereby forming a negative terminal. See, e.g., Yasui at Figure 1 and description thereof. Because this is a common cylindrical battery structure, use of a cylindrical battery having this structure in the battery pack of Yeh is considered nothing more than a use of a commonly known structure for its intended purpose to achieve a predictable result. Further regarding claims 5-7, Yeh further discloses that a fireproof structure is provided surrounding each cell, acting as spacers between the cells, where the fireproof structure includes a heat absorbing sleave against/around the sidewall of each cell, and a heat resistant layer made of fire resistant materials adjacent the heat absorbing layer. Yeh at paragraphs [0026], [0031], and [0032]. Further regarding claims 12-14, Yeh is silent regarding how the battery cells are electrically connected to one another to form a functioning battery pack. Nonetheless, Yasui again shows a common structure for this, including a bus bar/wiring imbedded in an insulating board (30/60) located between the upper housing holding the battery cells and the battery cells themselves, where the conductive bus bar/wiring connects the cells in the desired electrical arrangement. The insulating material ensures that conductive portions that are not intended to be connected to one another remain isolated from one another, provides mechanical strength, and some heat resistance. Yasui at paragraphs [0059] and [0068]-[0070]. Thus, in order to allow the batteries of Yeh to be connected while maintaining desired insulation between other components and heat resistance, the person of ordinary skill in the art at the time of invention would have considered use of the insulator/bus bar wiring board assembly of Yasui to be nothing more than the obvious use of a commonly known structure to achieve that result. Finally, regarding claim 15, although Yeh doesn’t show the fire resistant materials applied above the battery cells, Yeh does disclose that the intention is to have the material surround the battery cells in order to protect against the unwanted spread of heat/flames. As discussed above, Yasui, like many common cylindrical batteries, vents hot gasses/flames/smoke out of the top of each cell when in an overheating condition. Thus, the person of ordinary skill in the art at the time of invention would have considered it obvious to ensure the upper holder of Yeh extends far enough to provide space to include its fire resistant material over the positive terminal where the hot gasses/flames will eject from its pressure plate vent assembly. Any inquiry concerning this communication or earlier communications from the examiner should be directed to WYATT P MCCONNELL whose telephone number is (571)270-7531. The examiner can normally be reached 9am to 5pm M-F. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Barbara Gilliam can be reached at 571-272-1330. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /WYATT P MCCONNELL/Examiner, Art Unit 1727
Read full office action

Prosecution Timeline

Mar 28, 2023
Application Filed
Jun 17, 2026
Non-Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12683212
CONTROL SYSTEM FOR SECONDARY BATTERY, CONTROL CIRCUIT, AND VEHICLE USING THE SAME
3y 9m to grant Granted Jul 14, 2026
Patent 12671089
BINDER FOR RECHARGEABLE LITHIUM BATTERY, NEGATIVE ELECTRODE INCLUDING SAME, AND RECHARGEABLE LITHIUM BATTERY INCLUDING SAME
3y 3m to grant Granted Jun 30, 2026
Patent 12665227
BATTERY MODULE, A BATTERY PACK, AN ELECTRIC VEHICLE, A BMM CARRIER, A BMM ARRANGEMENT AND A METHOD FOR ASSEMBLING A BATTERY MODULE
3y 8m to grant Granted Jun 23, 2026
Patent 12665254
MANUAL SERVICE DISCONNECT FOR A BATTERY SYSTEM
3y 4m to grant Granted Jun 23, 2026
Patent 12658463
System and Method for Manufacturing Secondary Battery
3y 1m to grant Granted Jun 16, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
80%
Grant Probability
90%
With Interview (+9.4%)
2y 7m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1046 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month