Prosecution Insights
Last updated: May 29, 2026
Application No. 18/039,617

PROCESS FILM FOR USE IN MANUFACTURE OF ALL-SOLID-STATE BATTERY AND METHOD FOR MANUFACTURING ALL-SOLID-STATE BATTERY

Non-Final OA §102§103
Filed
Jul 12, 2023
Priority
Dec 02, 2020 — JP 2020-200574 +1 more
Examiner
GODO, OLATUNJI A
Art Unit
1752
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Dai Nippon Printing Co. Ltd.
OA Round
1 (Non-Final)
86%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
95%
With Interview

Examiner Intelligence

Grants 86% — above average
86%
Career Allowance Rate
964 granted / 1121 resolved
+21.0% vs TC avg
Moderate +9% lift
Without
With
+9.1%
Interview Lift
resolved cases with interview
Typical timeline
2y 3m
Avg Prosecution
20 currently pending
Career history
1145
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
75.6%
+35.6% vs TC avg
§102
16.9%
-23.1% vs TC avg
§112
5.6%
-34.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1121 resolved cases

Office Action

§102 §103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102 of this title, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 1. Claims 1-4 and 7-10 are rejected under 35 U.S.C. 103 as being unpatentable over Sugiyo et al. (US 20210280843, PCT Filed 7/1102019) in view of Nishimura et al. (US20210075054, PCT filed 5/31/2018). 2. Regarding claims 1-4 and 7-10, Sugiyo teaches a method for manufacturing an all-solid-state battery (manufacturing an all-solid secondary battery (abstract)), the method comprising the steps of: pressurizing an all-solid-state battery element with the all-solid-state battery element covered with a process film (a pressure device for pressurizing the powder films formed by the electrostatic film-forming device [0018]); peeling the process film from the all-solid-state battery element (wherein the cutting-removing device cuts the powder films [0024]); and sealing the all-solid-state battery element with a packaging material (and a laminator 80 for sealing the electrodes body 2 to 4 into a laminated pack 8 [0073]), the process film including a laminate including at least a base material layer and a layer in this order from the outside (The electrostatic film-forming device 30 also forms the powder laminate 3 by stacking the formed powder films, that is, forming another powder film on the formed powder film [0056]). 3. Sugiyo is silent about a heat-sealable resin. 4. Nishimura teaches protective material 15 may be any material that can be easily peeled off…; the protective material 15 is preferably a nonpolar resin film such as polyethylene, polypropylene [0150] for the benefit of high safety in addition to high input/output characteristics and high energy density [0003]. 5. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to have modified Sugiyo with Nishimura’s teachings for the benefit of high safety in addition to high input/output characteristics and high energy density. Sugiyo’s film necessarily meets the characteristics of claims 4 and 7. 6. Regarding claims 8 and 9, Sugiyo teaches the hydrogen sulfide absorbent 9 may be disposed at the central portion of the powder laminate 3 [0150], Figure 13); prevents hydrogen sulfide from leaking to the outside even if moisture enters the battery [0147]. 7. Claims 5 and 6 are rejected under 35 U.S.C. 103 as being unpatentable over Sugiyo et al. (US 20210280843, PCT Filed 7/1102019) in view of Nishimura et al. (US20210075054, PCT filed 5/31/2018) as applied to claim 1 in view of Huang et al. (US20140265915). 8. Huang teaches a buffer layer (Depending upon application, base layer 32 may also be removed, for example when using a sacrificial release material [0051]), and a water vapor barrier layer (For example, suitable materials for encapsulation layer 38 include ceramics and other high temperature or refractory materials [0047]) for the benefit of utilizing encapsulation techniques to provide improved energy storage and performance [0002]. 9. It would have been obvious to a person having ordinary skill in the art before the effective filing date of the claimed invention to have modified Sugiyo with the teachings of Huang for the benefit of utilizing encapsulation techniques to provide improved energy storage and performance. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. 10. Claims 1, 2, 4-7, and 10 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Huang et al. (US20140265915). 11. Regarding claims 1, 2, 4, 7, and 10, Huang teaches a process film for use in a step of pressurizing an all-solid state battery element in manufacture of an all-solid-state battery (see Fig. below), the process film being used for an application in which the all-solid-state battery element is pressurized with the all-solid-state battery element covered with the process film, and the process film is then peeled from the all-solid-state battery element, the process film comprising a laminate including at least a base material layer and a heat-sealable resin layer in this order from the outside (see Fig. below). PNG media_image1.png 632 844 media_image1.png Greyscale 12. Regarding claims 4 and 7, "Products of identical chemical composition cannot have mutually exclusive properties." In re Spada, 911 F.2d 705, 709, 15 USPQ2d 1655, 1658 (Fed. Cir. 1990). 13. Regarding claims 5 and 6, Huang teaches a buffer layer (Depending upon application, base layer 32 may also be removed, for example when using a sacrificial release material [0051]), and a water vapor barrier layer (For example, suitable materials for encapsulation layer 38 include ceramics and other high temperature or refractory materials [0047]). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to OLATUNJI GODO whose telephone number is (571)272-3104. The examiner can normally be reached 8:00 am - 5:30 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Nicholas Smith can be reached on 571-272-8760. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /OLATUNJI A GODO/Primary Examiner, Art Unit 1752
Read full office action

Prosecution Timeline

Jul 12, 2023
Application Filed
May 19, 2026
Non-Final Rejection mailed — §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
86%
Grant Probability
95%
With Interview (+9.1%)
2y 3m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1121 resolved cases by this examiner. Grant probability derived from career allowance rate.

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