Prosecution Insights
Last updated: August 17, 2026
Application No. 18/091,306

DEVICES AND METHODS FOR CONTROLLING MATERIAL DISTRIBUTION IN POLYMERS

Final Rejection §102§112
Filed
Dec 29, 2022
Priority
Dec 30, 2021 — provisional 63/295,225
Examiner
KENNEDY, TIMOTHY J
Art Unit
1743
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Align Technology Inc.
OA Round
2 (Final)
71%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
89%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
671 granted / 944 resolved
+6.1% vs TC avg
Strong +18% interview lift
Without
With
+17.5%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
53 currently pending
Career history
978
Total Applications
across all art units

Statute-Specific Performance

§101
2.8%
-37.2% vs TC avg
§103
46.0%
+6.0% vs TC avg
§102
21.0%
-19.0% vs TC avg
§112
25.7%
-14.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 944 resolved cases

Office Action

§102 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Drawings The previous drawing objection is withdrawn. Claim Rejections - 35 USC § 112 The previous rejections under this heading are withdrawn. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-5 and 7-11 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Wang et al (CN 111572019; herein Wang, already of record), as evidenced by Brown (US PGPub 2016/0271875; already of record). Regarding claim 1, Wang teaches: A first region comprising a first surface configured to be in physical contact with a curable composition comprising a plurality of particles (Figures 1-6, one side of the printing liquid tank 2. The curable composition comprising particles is seen as the material worked upon, see MPEP 2112.01 I, 2114, and 2115. Additionally, Wang does disclose such particles, page 4, last paragraph bridging over to the first paragraph of page 5 of the translation) One or more heating elements operative to heat at least a portion of the curable composition during an additive manufacturing process (Wang does not explicitly teach one or more heating elements, but Wang does use acoustic wave transducers 3 to produce ultrasonic waves (page 4, last paragraph bridging over to the first paragraph of page 5 of the translation), as evidenced by Brown, the use of acoustic energy creates heat (paragraph 0027), thus one of the transducers 3 is seen as the claimed heating element) One or more curing mechanisms operative to cure the at least a portion of the curable composition into a three-dimensionally printed object during the additive manufacturing process (Figure 1, ultraviolet light projection system 4) A first agitator located in proximity to the first surface of the additive manufacturing device and configured to emit energy having a first frequency toward the curable composition during the additive manufacturing process so that at least a fraction of the energy having the first frequency is absorbed by the plurality of particles in the curable composition, causing the plurality of particles to be dispersed within the curable composition (Figures 1-6, one of the acoustic wave transducers 3, the transducers disperse the particles as claimed, page 4, last paragraph bridging over to the first paragraph of page 5 of the translation) Wherein the first agitator is located one an opposite side of the first surface as the curable composition (as seen in Figure 1 the composition is within the tank 2, and the transducers 3 are on the opposite side of the tank walls) Allowable Subject Matter Claims 2 is objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Claims 3-20 depend (directly or indirectly) from claim 2, and are allowable due to their dependency on claim 2. Response to Arguments Applicant’s arguments filed 6/4/2026 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to TIMOTHY J KENNEDY whose telephone number is (571)270-7068. The examiner can normally be reached Mon-Fri 8am-5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Galen Hauth can be reached at 571-270-5516. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /TIMOTHY KENNEDY/Primary Examiner, Art Unit 1743
Read full office action

Prosecution Timeline

Dec 29, 2022
Application Filed
Mar 05, 2026
Non-Final Rejection mailed — §102, §112
Jun 04, 2026
Response Filed
Jul 22, 2026
Final Rejection mailed — §102, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12703151
ADDITIVE MANUFACTURING WITH FUSING AND WARMING ENERGY SOURCES
2y 0m to grant Granted Aug 11, 2026
Patent 12691634
Systems and Methods for Additive Manufacturing Using Thermally Cross-Linkable Materials
7y 2m to grant Granted Jul 28, 2026
Patent 12679033
APPARATUS, METHOD, AND SYSTEM FOR TENSIONING RELEASE FILMS FOR 3D PRINTERS
2y 4m to grant Granted Jul 14, 2026
Patent 12661851
MATERIAL SUPPLY SYSTEMS FOR ADDITIVE MANUFACTURING AND METHODS FOR USING THE SAME
3y 2m to grant Granted Jun 23, 2026
Patent 12649291
CHEMICAL VAPOR INFILTRATION TOOLING FOR OPTIMIZING INFILTRATION IN CERAMIC MATRIX COMPOSITES
3y 3m to grant Granted Jun 09, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
71%
Grant Probability
89%
With Interview (+17.5%)
2y 10m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 944 resolved cases by this examiner. Grant probability derived from career allowance rate.

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