Prosecution Insights
Last updated: October 02, 2026
Application No. 18/119,542

SULFIDE SOLID ELECTROLYTE AND SOLID STATE BATTERY

Non-Final OA §102§103
Filed
Mar 09, 2023
Priority
Mar 18, 2022 — JP 2022-043694
Examiner
KERNS, KEVIN P
Art Unit
1735
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Toyota Motor Corporation
OA Round
2 (Non-Final)
79%
Grant Probability
Favorable
2-3
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 79% — above average
79%
Career Allowance Rate
1190 granted / 1507 resolved
+14.0% vs TC avg
Strong +21% interview lift
Without
With
+21.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
42 currently pending
Career history
1538
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
49.6%
+9.6% vs TC avg
§102
23.4%
-16.6% vs TC avg
§112
22.1%
-17.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1507 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections Claims 6 and 11 are objected to because of the following informalities: In claim 6, 1st line, the status identifier “(Original)” should have been “(Currently Amended)” since claim 6 has been amended. In claim 11, replace “0.4 b 1.0” with “0.4 ≤ b ≤ 1.0”. Appropriate correction is required. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 4-6 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Nishimura et al. (US 2022/0037659). Regarding claims 4-6, Nishimura et al. disclose a sulfide solid electrolyte of a solid-state battery (see abstract; paragraphs [0003], [0026], and [0032]-[0035]; and Figure 1), in which the sulfide solid electrolyte comprises the following features: an argyrodite crystal phase (see paragraph [0035]); and containing Li, Ge, Sb, S, I, and A, wherein A includes a polyatomic anion with a plurality of O and having an ionic radius larger than that of a sulfide ion, with the polyatomic anion including C or S as a cation, and A including a carbonate ion CO32- as Li2CO3 (see paragraph [0026]). Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1 and 7 are rejected under 35 U.S.C. 103 as being unpatentable over Nishimura et al. (US 2022/0037659). Regarding independent claim 1 and claim 7, Nishimura et al. disclose a sulfide solid electrolyte of a solid-state battery (see abstract; paragraphs [0003], [0026], and [0032]-[0035]; and Figure 1), in which the sulfide solid electrolyte comprises the following features: an argyrodite crystal phase (see paragraph [0035]); and containing Li, Ge, Sb, S, I, and A, wherein A is an anion of a halogen element that includes a bromide ion Br- (see paragraphs [0033] and [0034]), such that since Nishimura et al. disclose polyatomic anion structures, including PS43- and GeS44- (see paragraph [0034]), the ionic radius would be larger than that of a sulfide ion, wherein the solid-state battery (10) comprises a cathode layer (1), an anode layer (2), and a solid electrolyte layer (3) formed between the cathode layer (1) and the anode layer (2), in which at least the cathode layer (1) contains the sulfide solid electrolyte according to claim 1 (see paragraphs [0032] and [0033]; and Figure 1). Nishimura et al. do not explicitly disclose that the sulfide solid electrolyte does not contain P in a portion of the embodiments where element X is at least one of P, As, Sb, Si, Ge, Sn, B, Al, Ga, and In (see paragraph [0033]). In other words, Nishimura et al. fail to disclose that the sulfide solid electrolyte does not contain P, and further fail to teach that if P exists in at least one embodiment, then P would be present at 50 mol% or less. However, since paragraph [0033] of Nishimura et al. disclose one embodiment of using P with respect to a total of Ge, Sb, and P, it would have been obvious to one of ordinary skill in the art to provide a composition having a little or no amount of P that would produce higher quality for manufacture of a solid-state battery based on experimentation of the percentages among element X to be one or more of P, As, Sb, Si, Ge, Sn, B, Al, Ga, and In (see paragraph [0033]). Moreover, it would have been obvious to one of ordinary skill in the art at the time of the invention to choose the instantly claimed ranges through process optimization, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. See In re Boesch, 205 USPQ 215 (1980). Allowable Subject Matter Claims 8-17 are allowed. The following is a statement of reasons for the indication of allowable subject matter: the prior art fails to teach or suggest a sulfide solid electrolyte that includes all features of independent claim 8, in particular the portion of claim 8 having the following composition: Claim 8 a composition represented by the following: (2-a-b)Li2S-aLiI-bLiαA-Li4(Ge,Sb)S4; and the “a” satisfies 0 < a < 2, the “b” satisfies 0 < b < 2, the “a” and the “b” satisfy 0 < a + b < 2, and the “α” is a value corresponding to a valence of the A. (of dependent claim 8, from which claims 9-17 further depend) Response to Arguments The examiner acknowledges the applicant’s amendment received by the USPTO on August 5, 2026. Although the amendment overcomes prior objections to the abstract and specification, as well as the prior 35 USC 112(b) rejection, new minor claim objections are raised for claims 6 and 11 (see above section 1). The applicant has cancelled claims 2 and 3, while adding new claims 13-17. Claims 1 and 4-17 are currently under consideration in the application. Applicant’s arguments with respect to claims 1 and 4-7 have been considered but are moot because the argument pertaining to the limitations of independent claims 1 and 4 has been addressed in the newly underlined portions applied in the above 35 USC 102(a)(1) and 35 USC 103 rejections (as revised in claim interpretation to be a non-final Office Action). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to KEVIN P KERNS whose telephone number is (571)272-1178. The examiner can normally be reached Monday-Friday 8am-430pm. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Keith Walker can be reached at (571)272-3458. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /KEVIN P KERNS/Primary Examiner, Art Unit 1735 September 19, 2026
Read full office action

Prosecution Timeline

Mar 09, 2023
Application Filed
May 12, 2026
Non-Final Rejection mailed — §102, §103
Jul 20, 2026
Interview Requested
Jul 27, 2026
Examiner Interview Summary
Aug 05, 2026
Response Filed
Sep 23, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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BICONTINUOUS SEPARATING LAYERS FOR SOLID-STATE BATTERIES AND METHODS OF FORMING THE SAME
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Patent 12744212
SLURRY COMPOSITION FOR SECONDARY BATTERY ELECTRODE AND SECONDARY BATTERY ELECTRODE USING SAME
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3y 7m to grant Granted Sep 15, 2026
Patent 12738481
COATED ACTIVE MATERIAL, ELECTRODE MATERIAL, AND BATTERY
2y 10m to grant Granted Sep 15, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

2-3
Expected OA Rounds
79%
Grant Probability
99%
With Interview (+21.2%)
2y 7m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1507 resolved cases by this examiner. Grant probability derived from career allowance rate.

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