Prosecution Insights
Last updated: May 29, 2026
Application No. 18/130,540

HEAT EXCHANGER COOLING SYSTEMS AND AUXILIARY POWER GENERATION ON LIQUID HYDROGEN-FUELED AIRCRAFTS

Non-Final OA §102§103
Filed
Apr 04, 2023
Examiner
RHEE, JANE J
Art Unit
1724
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Hamilton Sundstrand Corporation
OA Round
2 (Non-Final)
86%
Grant Probability
Favorable
2-3
OA Rounds
0m
Est. Remaining
98%
With Interview

Examiner Intelligence

Grants 86% — above average
86%
Career Allowance Rate
961 granted / 1119 resolved
+20.9% vs TC avg
Moderate +12% lift
Without
With
+12.5%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
22 currently pending
Career history
1147
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
79.3%
+39.3% vs TC avg
§102
15.1%
-24.9% vs TC avg
§112
0.6%
-39.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1119 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Rejections Withdrawn 1. The 35 U.S.C. 102(a) rejection of claims 1,12,14 anticipated by Bowers et al. has been withdrawn due to applicant’s amendment filed on 1/6/26. 2. The 35 U.S.C. 103(a) rejection of claims 2-11 unpatentable over Bowers et al. in view of Kimpel has been withdrawn due to applicant’s amendment filed on 1/6/26. 3. The 35 U.S.C. 103(a) rejection of claims 13-15 unpatentable over Bowers et al. in view of Klewer has been withdrawn due to applicant’s amendment filed on 1/6/26. New Rejections Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. 4. Claim(s) 1,12,16 is/are rejected under 35 U.S.C. 102(a) as being anticipated by Sanderson et al. (US20170018787). As to claim 1, Sanderson et al. discloses a system (figure 1) comprising: a fuel cell stack (12); and a heat exchanger (24) having an air passage in thermal communication with an H20 passage (36) for heat exchange between air and H20, wherein an exhaust outlet (22) of the fuel cell stack is connected in fluid communication with an H20 inlet of the heat exchanger (24) for supplying H20 to the heat exchanger (paragraph 0016). As to claim 12, Bowers et al. discloses wherein the air passage of the heat exchanger has an inlet connected to receive air inlet from a source (figure 1 number 28). As to claim 16, Sanderson et al. discloses a system comprising: a fuel cell stack (figure 1 number 12); and a heat exchanger (24) having an air passage in thermal communication with an H₂O passage (36) for heat exchange between air and H₂O; wherein an air outlet of the heat exchanger (24) is connected in fluid communication with an air inlet of the fuel cell stack to supply the air for reaction in the fuel cell stack (paragraph 0016). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 5. Claim(s) 2-4,7-11,18-20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Sanderson et al. in view of Klimpel (US20210245629). Sanderson et al. discloses the system described above. As to claim 2,18 Sanderson et al. fail to disclose, further comprising a source of cryogenic H2 connected in fluid communication to supply H2 to fuel the fuel cell stack for production of electrical power. Klimpel teaches further comprising a source of cryogenic H2 connected in fluid communication to supply H2 to fuel the fuel cell stack for production of electrical power for the purpose of providing improved cooling efficiency (paragraph 0005-0006). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to Sanderson et al. with further comprising a source of cryogenic H2 connected in fluid communication to supply H2 to fuel the fuel cell stack for production of electrical power for the purpose of providing improved cooling efficiency (paragraph 0005-0006). As to claim 3,19 Sanderson et al. discloses further comprising a coolant circuit in fluid communication with an internal heat exchanger of the fuel cell stack for cooling the fuel cell stack (paragraph 0014). As to claim 4, 20 Sanderson et al. discloses wherein the heat exchanger is a first heat exchanger (24) and wherein the coolant circuit includes a second heat exchanger (20) having a coolant passage in thermal communication with an H2 passage. Sanderson et al. fail to disclose wherein an inlet of the H2 passage is connected in fluid communication with the source of cryogenic H2. Klimpel teaches further comprising a source of cryogenic H2 connected in fluid communication to supply H2 to fuel the fuel cell stack for production of electrical power for the purpose of providing improved cooling efficiency (paragraph 0005-0006). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to provide Sanderson et al. with wherein an inlet of the H2 passage is connected in fluid communication with the source of cryogenic H2 for the purpose of providing improved cooling efficiency (paragraph 0005-0006). As to claim 7, Sanderson et al. fail to disclose wherein an outlet of the H2 passage is in fluid communication with a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack. Klimpel teaches wherein an outlet of the H2 passage is in fluid communication with a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack for the purpose of providing improved cooling efficiency (paragraph 0005-0006). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to Sanderson et al. with wherein an outlet of the H2 passage is in fluid communication with a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack for the purpose of providing improved cooling efficiency (paragraph 0005-0006). As to claim 8, Sanderson et al. fail to disclose wherein an outlet of the H2 passage is in fluid communication with a gas expansion turbine operatively connected to provide rotational power to a motor/generator and/or an air compressor for compressing ambient air to supply to an environmental control system (ECS) of an aircraft by extracting power in the gas expansion turbine from H2 passing through the gas expansion turbine. Klimpel teaches wherein an outlet of the H2 passage is in fluid communication with a gas expansion turbine operatively connected to provide rotational power to a motor/generator and/or an air compressor for compressing ambient air to supply to an environmental control system (ECS) of an aircraft by extracting power in the gas expansion turbine from H2 passing through the gas expansion turbine for the purpose of further cooling the fuel (paragraph 0067-0068). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to provide Sanderson et al. with wherein an outlet of the H2 passage is in fluid communication with a gas expansion turbine operatively connected to provide rotational power to a motor/generator and/or an air compressor for compressing ambient air to supply to an environmental control system (ECS) of an aircraft by extracting power in the gas expansion turbine from H2 passing through the gas expansion turbine for the purpose of further cooling the fuel (paragraph 0067-0068). As to claims 9-11 Sanderson et al. fail to disclose wherein the gas expansion turbine includes an H2 outlet in fluid communication with a third heat exchanger operatively connected to a cooling loop for cool one or more electrical machines or power electronics, wherein fluid in the coolant loop is in thermal communication with an H2 circuit passing through the third heat exchanger, wherein the H2 circuit of the third heat exchanger includes an H2 outlet in fluid communication with the a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack and further comprising a branch line from the source of cryogenic H2 for supplying H2 as fuel to a combustor of a gas turbine engine. Klimpel teaches wherein the gas expansion turbine includes an H2 outlet in fluid communication with a third heat exchanger operatively connected to a cooling loop for cool one or more electrical machines or power electronics, wherein fluid in the coolant loop is in thermal communication with an H2 circuit passing through the third heat exchanger, wherein the H2 circuit of the third heat exchanger includes an H2 outlet in fluid communication with the a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack and further comprising a branch line from the source of cryogenic H2 for supplying H2 as fuel to a combustor of a gas turbine engine for the purpose of for the purpose of further cooling the fuel. (paragraph 0067-0068,0061). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to Sanderson et al. with wherein the gas expansion turbine includes an H2 outlet in fluid communication with a third heat exchanger operatively connected to a cooling loop for cool one or more electrical machines or power electronics, wherein fluid in the coolant loop is in thermal communication with an H2 circuit passing through the third heat exchanger, wherein the H2 circuit of the third heat exchanger includes an H2 outlet in fluid communication with the a reactive portion of the fuel cell stack for supplying H2 as fuel for the fuel cell stack and further comprising a branch line from the source of cryogenic H2 for supplying H2 as fuel to a combustor of a gas turbine engine for the purpose of for the purpose of further cooling the fuel. (paragraph 0067-0068,0061). 6. Claim(s) 5-6,21-22 is/are rejected under 35 U.S.C. 103 as being unpatentable over Sanderson et al. in view of Klimpel and in further view of Bowers (EP3232500). Sanderson et al. discloses the system described above. As to claim 5,21 Sanderson et al. fail to disclose wherein the coolant circuit includes a coolant tank downstream of the second heat exchanger a coolant pump downstream of the coolant tank, and the internal heat exchanger of the fuel cell stack downstream of the coolant pump. Bowers et al. teaches wherein the coolant circuit includes a coolant tank downstream of the second heat exchanger a coolant pump downstream of the coolant tank, and the internal heat exchanger of the fuel cell stack downstream of the coolant pump for the purpose to store water and move water through a passage (paragraph 0017). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to Sanderson et al. with wherein the coolant circuit includes a coolant tank downstream of the second heat exchanger a coolant pump downstream of the coolant tank, and the internal heat exchanger of the fuel cell stack downstream of the coolant pump for the purpose to store water and move water through a passage (paragraph 0017). As to claim 6,22 Sanderson et al. fail to disclose wherein the coolant circuit includes a bypass valve upstream of the second heat exchanger, wherein the bypass valve is configured to divert flow around the second heat exchanger through a coolant bypass passage from the bypass valve to the coolant tank. Kimpel teaches wherein the coolant circuit includes a bypass valve upstream of the second heat exchanger, wherein the bypass valve is configured to divert flow around the second heat exchanger through a coolant bypass passage from the bypass valve to the coolant tank for the purpose of cooling the fuel while bypassing the fuel cell system (paragraph 0065). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to provide Sanderson et al. with wherein the coolant circuit includes a bypass valve upstream of the second heat exchanger, wherein the bypass valve is configured to divert flow around the second heat exchanger through a coolant bypass passage from the bypass valve to the coolant tank (paragraph 0065). 7. Claim(s) 13,17 is/are rejected under 35 U.S.C. 103 as being unpatentable over Sanderson et al. in view of Klewer (WO2008014912). Sanderson et al. discloses the system described above. Sanderson et al. fail to disclose wherein the air outlet of the heat exchanger has an outlet in fluid communication with an aircraft cabin for supplying air conditioned air from the heat exchanger to the aircraft cabin for the purpose of utilizing the water contained in the fuel waste gas so as to moisturize the air to be fed to the aircraft cabin (page 5). Therefore, it would have been obvious to one having ordinary skill in the art at the time applicant's invention was made to Bowers et al. with wherein the air passage of the heat exchanger has an outlet in fluid communication with an aircraft cabin for supplying air conditioned air from the heat exchanger to the aircraft cabin for the purpose of utilizing the water contained in the fuel waste gas so as to moisturize the air to be fed to the aircraft cabin (page 5). Response to Arguments Applicant’s arguments with respect to claim(s) 1-13,16-22 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to JANE J RHEE whose telephone number is (571)272-1499. The examiner can normally be reached Monday-Friday (10-6:30). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Miriam Stagg can be reached at 571-270-5256. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JANE J RHEE/Primary Examiner, Art Unit 1724
Read full office action

Prosecution Timeline

Apr 04, 2023
Application Filed
Nov 04, 2025
Non-Final Rejection mailed — §102, §103
Jan 06, 2026
Response Filed
Feb 17, 2026
Final Rejection mailed — §102, §103
Mar 27, 2026
Response after Non-Final Action

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

2-3
Expected OA Rounds
86%
Grant Probability
98%
With Interview (+12.5%)
2y 9m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1119 resolved cases by this examiner. Grant probability derived from career allowance rate.

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