Prosecution Insights
Last updated: April 19, 2026
Application No. 18/140,933

Folding Method for Battery Pouch and Lithium Secondary Battery Including Battery Pouch

Non-Final OA §102§112
Filed
Apr 28, 2023
Examiner
WHITE, SADIE
Art Unit
1721
Tech Center
1700 — Chemical & Materials Engineering
Assignee
SK On Co. Ltd.
OA Round
1 (Non-Final)
48%
Grant Probability
Moderate
1-2
OA Rounds
3y 7m
To Grant
81%
With Interview

Examiner Intelligence

Grants 48% of resolved cases
48%
Career Allow Rate
217 granted / 453 resolved
-17.1% vs TC avg
Strong +33% interview lift
Without
With
+33.1%
Interview Lift
resolved cases with interview
Typical timeline
3y 7m
Avg Prosecution
55 currently pending
Career history
508
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
40.9%
+0.9% vs TC avg
§102
23.1%
-16.9% vs TC avg
§112
28.2%
-11.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 453 resolved cases

Office Action

§102 §112
DETAILED ACTION This is the first office action on the merits for 18/140,933, filed 4/28/2023, which claims priority to Korean application KR10-2023-0001827, filed 1/5/2023. Claims 1-15 are pending; Claims 1-9 are considered herein. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of the invention of Group I, Claims 1-9, in the reply filed on 12/18/2025 is acknowledged. Claims 10-15 are withdrawn. Additional Prior Art The Examiner wishes to apprise the Applicant of the following references, which are not currently applied in a rejection. U.S. Patent Application Publication 2005/0084749 A1: Figs. 20-21 teach a pouch battery with folded corners. U.S. Patent Application Publication 2013/0059179 A1: Fig. 5 teaches a folded pouch battery. U.S. Patent Application Publication 2018/0219245 A1: Figs. 4-5 teach a folded pouch battery with a protrusion 150 at the fold. U.S. Patent Application Publication 2013/0230767 A1: Figs. 7A-B teach a battery with a folded outer cover. U.S. Patent Application Publication 2021/0288365 A1: Fig. 6 teaches a folded pouch surface for a battery. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 3-6 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 3 recites “the corner folded area” in line 6. This limitation is indefinite, because Claim 3 includes a prior recitation of “corner folded areas” in line 2. Therefore, it is unclear to which of these areas is referred by “the corner folded area” in line 6. Claims 4-6 are indefinite, because of their dependence on Claim 3. Claim 4 further recites “pouch-type exterior members.” This limitation is indefinite, because there is only prior recitation of “a pouch type exterior member,” not a plurality of members. Therefore, it is unclear what is referred to by the term “members” in Claim 4. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-3 and 5 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Werner (U.S. Patent Application Publication 2014/0147730 A1). In reference to Claim 1, Werner teaches a folding method for a battery pouch (Figs. 6-7, paragraphs [0045]-[0057]). The method of Werner comprises the steps of folding corner areas of a pouch-type exterior member that comprises a main side (i.e. the upper side, indicated in the inset below), a first subside on one side of the main side (indicated in the inset below), and a second subside on the other side of the main side along a first folding line (all of which are indicated in the inset below). The method of Werner comprises folding an area 605 adjacent to the main side of the pouch-type exterior member along an extended folding line according to a direction from the first subside toward the second subside (Fig. 6B). Werner teaches that the folding along the extended folding line comprises: folding a first portion of the pouch-type exterior member (i.e. the portion that overlaps with region 608) to the inside of the pouch-type exterior member along a second folding line 609 (paragraph [0049]). Werner teaches that the folding along the extended folding line comprises: folding a second portion 608 of the pouch-type exterior member to the outside of the pouch-type exterior member along a third folding line 609. PNG media_image1.png 557 1283 media_image1.png Greyscale In reference to Claim 2, the inset below teaches that the pouch- type exterior member comprises a first surface and a second surface that are opposite to each other, and the folding along the first folding line comprises bringing two or more layers of the pouch-type exterior member close to be separable from each other on the first surface of the pouch-type exterior member in the corner areas. PNG media_image2.png 564 1310 media_image2.png Greyscale In reference to Claim 3, Fig. 6B teaches that the folding along the first folding line comprises forming corner folded areas in the corner areas, and the folding method for a battery pouch further comprises inverting a multilayer structure formed by the two or more layers of the pouch-type exterior member in the corner folded area. Specifically, Fig. 6B teaches that the folding process in the corner of the battery results in the multilayered structure comprising item 608 and the regions of folded packaging material between layer 608 and face 607 moving from a downward-pointing direction to an upward-pointing direction. In reference to Claim 5, Fig. 6B teaches that the inverting of the multilayer structure comprises changing structures of the corner areas without changing a structure of the pouch-type exterior member in a central portion of the main side (i.e. in area 604). Claims 1-2 and 7-8 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Ohta, et al. (U.S. Patent Application Publication 2022/0278395 A1). In reference to Claim 1, Ohta teaches a folding method for a battery pouch (Figs. 4-6, paragraphs [0100]-[0114]). The method of Ohta comprises a step of folding corner areas (Fig. 6, paragraph [0113]) of a pouch-type exterior member 13 (shown in detail in Fig. 2 and its associated text) that comprises a main side (i.e. an upper side in Fig. 6), a first subside on one side of the main side, and a second subside on the other side of the main side along a first folding line Fx6a (paragraph [0104], Fig. 6). The method of Ohta comprises folding an area adjacent to the main side of the pouch-type exterior member along an extended folding line FY2 according to a direction from the first subside (i.e. the near side in Figs. 4-6) toward the second subside (i.e. the far side, in Figs. 4-6). This folding method is shown in Figs. 4-5 (paragraph [0110]). Ohta teaches that the folding along the extended folding line FY2 comprises: folding a first portion of the pouch-type exterior member to the inside of the pouch-type exterior member along a second folding line (i.e. the “valley fold” along line FY3, paragraph [0110]). Ohta teaches that the folding along the extended folding line FY2 comprises: folding a second portion 14a of the pouch-type exterior member to the outside of the pouch-type exterior member along a third folding line FX1 (Figs. 4-5, paragraph [0111]). PNG media_image3.png 471 1478 media_image3.png Greyscale In reference to Claim 2, Ohta teaches that the pouch- type exterior member 13 comprises a first surface and a second surface that are opposite to each other (indicated in the inset below), and the folding along the first folding line Fx6a comprises bringing two or more layers of the pouch-type exterior member close to be separable from each other (i.e. folded on top of each other) on the first surface of the pouch-type exterior member in the corner areas (Fig. 6, paragraph [0113]). PNG media_image4.png 436 672 media_image4.png Greyscale In reference to Claim 7, Ohta teaches that the folding along the extended folding line FY2 further comprises folding a third portion 14f of the pouch-type exterior member 13 to the outside of the pouch-type exterior member along a fourth folding line FY1 (Fig. 4, paragraph [0110]). In reference to Claim 8, Ohta teaches that the folding along the extended folding line FY2 comprises forming a folding portion 14a on the main side (Figs. 5-6, paragraph [0103]). Ohta further teaches that the folding method further comprises additionally folding the folding portion 14a along an additional folding line FX1 that is parallel to a direction (i.e. the X direction) in which the main side extends (because the main side is the top side of the device, and extends in the X and Y directions). Claims 1-6 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Jang (U.S. Patent Application Publication 2015/0364729 A1). In reference to Claim 1, Jang teaches a folding method for a battery pouch (Figs. 4A-C, paragraphs [0060]-[0068]). The method of Jang comprises a step of folding corner areas (i.e. the edge areas corresponding to corner 36) of a pouch-type exterior member 30 that comprises a main side (i.e. a top side), a first subside on one side of the main side (indicated in the inset below), and a second subside on the other side of the main side along a first folding line (indicated in the inset below, Fig. 3, paragraphs [0053]-[0057]). The method of Jang comprises folding an area adjacent to the main side of the pouch-type exterior member along an extended folding line L2 according to a direction from the first subside toward the second subside (Fig. 4C, paragraph [0064]). Jang teaches that the folding along the extended folding line L2 comprises: folding a first portion 36 of the pouch-type exterior member 30 to the inside of the pouch-type exterior member along a second folding line (indicated in the inset below, paragraph [0062]); and folding a second portion 33b of the pouch-type exterior member 30 to the outside of the pouch-type exterior member along a third folding line (indicated in the inset below, paragraph [0064]). PNG media_image5.png 523 675 media_image5.png Greyscale PNG media_image6.png 330 529 media_image6.png Greyscale In reference to Claim 2, Jang teaches that the pouch- type exterior member 30 comprises a first surface (i.e. a bottom surface) and a second surface (i.e. a top surface) that are opposite to each other (see the inset below). The inset of Fig. 4A below teaches that the folding along the first folding line comprises bringing two or more layers of the pouch-type exterior member close to be separable from each other (i.e. folded on top of each other) on the first surface of the pouch-type exterior member in the corner areas (i.e. in the edges of the pouch forming the corner). PNG media_image7.png 229 328 media_image7.png Greyscale In reference to Claim 3, Fig. 3 of Jang teaches that the folding along the first folding line comprises forming corner folded areas in the corner areas, as shown in the inset below. Jang further teaches that the folding method of his invention further comprises inverting a multilayer structure formed by the two or more layers of the pouch-type exterior member in the corner folded area 36 (Figs. 4B-C, paragraphs [0062]-[0064]). PNG media_image8.png 474 511 media_image8.png Greyscale In reference to Claim 4, Fig. 3 teaches that the forming of the corner folded areas comprises forming a space (i.e. space D3) by (i.e. near) the multilayer structure 36. Figs. 4A-C teach that the inverting of the multilayer structure 36 comprises orienting inner surfaces of the pouch-type exterior members that are in contact with (i.e. in structural contact with) the space D3 outward (e.g. region 33b in Fig. 4C); and orienting outer surfaces of the pouch-type exterior members that are in contact with (i.e. in structural contact with) the space D3 inward (e.g. region 36, as shown in Fig. 4C). In reference to Claim 5, Jang teaches that the inverting of the multilayer structure 36 comprises changing structures of the corner areas without changing a structure of the pouch-type exterior member in a central portion of the main side (i.e. in region 31, Figs. 4A-C). In reference to Claim 6, Jang teaches that the folding along the first folding line comprises laminating an additional pouch layer 40 onto the first surface (i.e. on the bottom surface) of the pouch-type exterior member 30 (Fig. 4C, paragraph [0066]). Jang further teaches that the inverting of the multilayer structure comprises moving the additional pouch layer 40 on the first surface (i.e. bottom) of the pouch-type exterior member onto the second surface (i.e. top surface) of the pouch-type exterior member (by adhering region 33a, which is contiguous with the bottom surface of the pouch, to region 31, which is on the top surface of the pouch). Claims 1 and 7-9 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Yonemura, et al. (U.S. Patent Application Publication 2016/0343999 A1). In reference to Claim 1, Yonemura teaches a folding method for a battery pouch (Figs. 20A-C, paragraphs [0185]-[0186]). The method of Yonemura comprises the steps of folding corner areas (indicated in the inset below) of a pouch-type exterior member 117 that comprises a main side (i.e. top-most side, as indicated in the inset below), a first subside on one side of the main side (indicated in the inset below), and a second subside on the other side of the main side along a first folding line (indicated in the inset below). The method of Yonemura comprises folding an area adjacent to the main side of the pouch-type exterior member along an extended folding line according to a direction from the first subside toward the second subside (indicated in the inset below). Yonemura teaches that the folding along the extended folding line comprises: folding a first portion of the pouch-type exterior member to the inside of the pouch-type exterior member along a second folding line (paragraph [0186], indicated in the inset below). Yonemura teaches that the folding along the extended folding line comprises: folding a second portion of the pouch-type exterior member to the outside of the pouch-type exterior member along a third folding line (paragraph [0186], indicated in the inset below). PNG media_image9.png 554 1043 media_image9.png Greyscale In reference to Claim 7, Yonemura teaches that the folding along the extended folding line further comprises folding a third portion of the pouch-type exterior member to the outside of the pouch-type exterior member along a fourth folding line. PNG media_image10.png 322 607 media_image10.png Greyscale In reference to Claim 8, Yonemura teaches that the folding along the extended folding line comprises forming a folding portion on the main side, and the folding method for a battery pouch further comprises additionally folding the folding portion along an additional folding line that is parallel to a direction in which the main side extends. PNG media_image11.png 404 741 media_image11.png Greyscale In reference to Claim 9, Yonemura teaches that the additional folding comprises bending the folding portion five times (i.e. creating at least five folds, five of which are indicated in the inset below). PNG media_image12.png 404 741 media_image12.png Greyscale Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to SADIE WHITE whose telephone number is (571)272-3245. The examiner can normally be reached 6am-2:30pm ET. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Allison Bourke, can be reached at 303-297-4684. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SADIE WHITE/Primary Examiner, Art Unit 1721
Read full office action

Prosecution Timeline

Apr 28, 2023
Application Filed
Feb 12, 2026
Non-Final Rejection — §102, §112
Apr 07, 2026
Interview Requested
Apr 14, 2026
Applicant Interview (Telephonic)
Apr 14, 2026
Examiner Interview Summary

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12588298
PERC -TANDEM SOLAR CELL WITH SACRIFICIAL LAYER
2y 5m to grant Granted Mar 24, 2026
Patent 12580522
Method For Electrically Characterizing The Cells Of A Photovoltaic Module
2y 5m to grant Granted Mar 17, 2026
Patent 12568714
TRANSPARENT ELECTRODE, PRODUCING METHOD THEREOF, AND ELECTRONIC DEVICE USING TRANSPARENT ELECTRODE
2y 5m to grant Granted Mar 03, 2026
Patent 12563859
PHOTOVOLTAIC CELL WITH A SPECIFIC ARRANGEMENT OF ENERGY COLLECTORS, AND METHOD FOR PRODUCING SUCH A CELL
2y 5m to grant Granted Feb 24, 2026
Patent 12542515
PHOTOVOLTAIC SYSTEM, DEVICE AND METHOD FOR MONITORING THEREOF
2y 5m to grant Granted Feb 03, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

AI Strategy Recommendation

Get an AI-powered prosecution strategy using examiner precedents, rejection analysis, and claim mapping.
Powered by AI — typically takes 5-10 seconds

Prosecution Projections

1-2
Expected OA Rounds
48%
Grant Probability
81%
With Interview (+33.1%)
3y 7m
Median Time to Grant
Low
PTA Risk
Based on 453 resolved cases by this examiner. Grant probability derived from career allow rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month