Prosecution Insights
Last updated: May 29, 2026
Application No. 18/141,052

LOW NI-CONTAINING STEEL ALLOYS WITH HYDROGEN DEGRADATION RESISTANCE

Non-Final OA §103§112
Filed
Apr 28, 2023
Priority
Apr 29, 2022 — provisional 63/336,431
Examiner
YANG, JIE
Art Unit
1734
Tech Center
1700 — Chemical & Materials Engineering
Assignee
United States Steel Corporation
OA Round
5 (Non-Final)
62%
Grant Probability
Moderate
5-6
OA Rounds
4m
Est. Remaining
81%
With Interview

Examiner Intelligence

Grants 62% of resolved cases
62%
Career Allowance Rate
769 granted / 1236 resolved
-2.8% vs TC avg
Strong +19% interview lift
Without
With
+19.0%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
46 currently pending
Career history
1299
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
68.3%
+28.3% vs TC avg
§102
3.8%
-36.2% vs TC avg
§112
1.9%
-38.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1236 resolved cases

Office Action

§103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 04/09/2026 has been entered. Status of the Claims Claim 8-11, 13, and 16-17 have been cancelled; Claims 1 and 12 have been amended; Claims 4-7, 15-19, 23-24, 27, and 29 are withdrawn as non-elected claims, Claims 1-3, 12, 14, 20-22, 25-26, and 28 remain in examination, wherein claim 1 is an independent claim. Claim Objections Claim 1 is objected to because of the following informalities: proper up limit should be added for the weight percent Cr since the instant steel alloy based on Fe. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(d): (d) REFERENCE IN DEPENDENT FORMS.—Subject to subsection (e), a claim in dependent form shall contain a reference to a claim previously set forth and then specify a further limitation of the subject matter claimed. A claim in dependent form shall be construed to incorporate by reference all the limitations of the claim to which it refers. The following is a quotation of pre-AIA 35 U.S.C. 112, fourth paragraph: Subject to the following paragraph [i.e., the fifth paragraph of pre-AIA 35 U.S.C. 112], a claim in dependent form shall contain a reference to a claim previously set forth and then specify a further limitation of the subject matter claimed. A claim in dependent form shall be construed to incorporate by reference all the limitations of the claim to which it refers. Claims 12 is rejected under 35 U.S.C. 112(d) or pre-AIA 35 U.S.C. 112, 4th paragraph, as being of improper dependent form for failing to further limit the subject matter of the claim upon which it depends, or for failing to include all the limitations of the claim upon which it depends. In the instant case, Claim 12 depends on claim 1 and claim 1 indicates including at least 1 weight percent of Cr. Therefore, proper up limit for Cr in the instant claim 12 should be added in the claimed limitation. Applicant may cancel the claim(s), amend the claim(s) to place the claim(s) in proper dependent form, rewrite the claim(s) in independent form, or present a sufficient showing that the dependent claim(s) complies with the statutory requirements. Proper amendment is necessary. . Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-3, 12, 14, 20-22, 25-26, and 28 are rejected under 35 U.S.C. 103 as being unpatentable over by Hoffmann et al (US-PG-pub 2003/0145911 A1, thereafter PG’911) alone, or further in view of Scott et al (US-PG-pub 2019/0211428 A1, listed in IDS field on 3/22/2024, corresponding to US 11,131,011 B2, thereafter PG’428). Regarding claims 1-3, 12, 14, 20-22, 25-26, and 28, PG’911 teaches an Fe--Mn--Al--Si light steel and steel strip or sheet steel having good cold formability and high strength (Abstract, examples, and claims of PG’911), which reads on the claimed steel as recited in the instant claims. The comparison between the claimed alloy composition ranges in the instant claims and alloy composition disclosed in the example #B in table 1 of PG’911 has been listed in following table. All of the essential alloy composition ranges disclosed in the example #B in table 1 of PG’911 are within the claimed alloy composition ranges. PG’911 specify forming up to purely austenite microstructure in the alloy (par.[0015] of PG’911). It is noted that the example #B in table 1 of PG’911 does not specify the claimed Cu range (cl.1), Cr range (cl.12), Ti range (cl.14), and Ni range cl.25), however, PG’911 specify adjusting the element amount in the range of < 3wt%Cu (cl.1); < 10 wt% Cr (par.[0003]-[0004]); < 0.3 wt% Ti (Cl.1); and < 10 wt% Ni (par.[0003]-[0004]), which overlaps the claimed Cu range (cl.1), Cr range (cl.1,12), Ti range (cl.14), and Ni range cl.25). Overlapping in the alloy element ranges creates a prima facie case of obviousness. MPEP 2144 05 I. Therefore, it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize amount of Cu range (cl.1), Cr range (cl.1,12), Ti range (cl.14), and Ni range cl.25) form the disclosures of PG’911 since PG’911 teaches the same austenitic Fe-Mn-Al-Si steel throughout whole disclosing range. The claimed relative reduction is recognized as process limitation in a product-by-process claim. The claimed steel alloy in the instant claim manipulated by the alloy product composition and property itself. Therefore, the relative reduction in the instant claim do not add weight on the patentability of the instant claims. MPEP 2113 [R-1]. In alternate, still regarding claims 1 and 21, PG’911 does not specify the claimed relative reduction as claimed in the instant claims 1 and 21. PG’428 teaches TWIP austenitic Fe-Mn-C steel to improve hydrogen degradation property (Abstract, examples, and par.[0021] of PG’428), All of the alloy composition ranges disclosed by PG’428 (claims, examples, and par.[0024]-[0038] and [0076]-[0097] of PG’428) and applying less than 30% reduction (Cl.14 par.[0050] and [0071] of PG’428), which overlap the claimed alloy composition ranges and relative reduction in as claimed in the instant claims 1 and 21, which create a prima facie case of obviousness. MPEP 2144 05 I. Therefore, it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize the relative reduction from the disclosure of PG’428 for the alloy PG’911 in order to obtain a TWIP austenitic Fe-Mn-C steel to improve hydrogen degradation property throughout whole disclosing range. (Claims, examples, and abstract of PG’428). Regarding the amended features in the instant claims 1 and 12, PG’428 indicates adding from trace amount to 2 wt% Cr in the alloy (par.[0037] of PG’428), which overlaps the claimed Cr range in the instant claims 1 and 12, which creates prima facie case of obviousness. MPEP 2144 05 I. Therefore, it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize the Cr amount from the disclosure of PG’428 for the alloy PG’911 in order to obtain a TWIP austenitic Fe-Mn-C steel to improve hydrogen degradation property throughout whole disclosing range. (Claims, examples, and abstract of PG’428). Element From instant Claims 1-3, 20-21, 26, and 28 (wt%) Example #B in table 1 of PG’911 (wt%) within range (wt%) Mn 15-30 (cl.1) 18-30 (cl.3) 20 20 C 0.15-1 (cl.1) 0.2-1 (cl.2) 0.5 0.5 Al 0.05-3 (cl.1) 1.2-3 (cl.26) 3 3 Cu 0.2-2 -- Adjusting < 3 (cl.1) Overlapping range: 0.2-3 Si 1-4 (cl.1) 1.5-3.5 (cl.28) 3 3 Cr At least 1 -- < 10 (par.[0003]-[0004]) >0-2 (par.[0037] of PG’428) Overlapping range: 1-<10 (PG’911) 1-2 (PG’428) Austenite vol% At least 99 (cl.1) At least 99.5 (cl.20) 100% (par.[0015] of PG’911) 100% Relative Reduction area% < 20 (cl.1) <15 (cl.21) Process limitations in a P-B-P claim Fe Balance Balance Balance From instant claim 12 Cr Up to 3.5 < 10 (par.[0003]-[0004] of PG’911) >0-2 (par.[0037] of PG’428) Overlapping range: up to 3.5 (PG’911) 0-2 (PG’428) From instant claim 14 Ti 0.02-0.5 < 0.3 (Cl.1) Overlapping range: 0.02-0.5 From claim 25 Ni 0.8-2.5 < 10 (par.[0003]-[0004]) Overlapping range 0.8-2 From instant claim 22 Example #11 in table 2 of PG’428 Within range TS (MPa) >700 825 949 Total elongation (%) >50 Reduction 30-75% Overlapping >50-75 Notes: Frommeyer et al (US 6,387,192 B1) is cited as reference only. . Response to Arguments Applicant’s arguments to the art rejection to Claims 1-3, 12, 14, 20-22, 25-26, and 28 have been considered but they are moot in view the new ground rejection as stated above. Regarding the Applicant’ arguments related to the amended features in the instant claims, the Examiner’s position has been sated as above. The Applicant’s arguments are summarized as following: Hoffmann et al (PG’911) does not include Cr in the alloy (refer to the table on par.[0009] of PG’911). The Cr range is from cited prior art(s), which should not be considered as alloy element in the PG’911’ alloy. In response, Regarding the Applicant’s argument, although table on par.[009] of Hoffmann et al (PG’911) does not included Cr, there is no evidence in Hoffmann et al (PG’911) to exclude Cr from the alloy. As indicated by the Applicant, the cited reference in Hoffmann et al (PG’911) indicates including < 10 wt% Cr (par.[0003]-[0004]), which overlaps the claimed Cr range. MPEP 2144 05 I. In alternately, PG’428 indicates adding from trace amount to 2 wt% Cr in the alloy (par.[0037] of PG’428), which overlaps the claimed Cr range in the instant claims, which creates prima facie case of obviousness. MPEP 2144 05 I. Therefore, it would have been obvious to one of ordinary skill in the art at the time the invention was made to optimize the Cr amount from the disclosure of PG’428 for the alloy PG’911 in order to obtain a TWIP austenitic Fe-Mn-C steel to improve hydrogen degradation property throughout whole disclosing range. (Claims, examples, and abstract of PG’428). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to JIE YANG whose telephone number is (571)270-1884. The examiner can normally be reached on IFP. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jonathan J Johnson can be reached on 571-272-1177. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JIE YANG/Primary Examiner, Art Unit 1734
Read full office action

Prosecution Timeline

Show 4 earlier events
Mar 11, 2025
Request for Continued Examination
Mar 12, 2025
Response after Non-Final Action
Mar 28, 2025
Non-Final Rejection mailed — §103, §112
Sep 29, 2025
Response Filed
Oct 09, 2025
Final Rejection mailed — §103, §112
Apr 09, 2026
Request for Continued Examination
Apr 13, 2026
Response after Non-Final Action
Apr 17, 2026
Non-Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12637739
REINFORCED METAL MATRIX COMPOSITES AND METHODS OF MAKING THE SAME
3y 8m to grant Granted May 26, 2026
Patent 12637740
TITANIUM ALLOY
1y 5m to grant Granted May 26, 2026
Patent 12630908
MULTIPHASE ULTRA-HIGH STRENGTH HOT ROLLED STEEL
2y 1m to grant Granted May 19, 2026
Patent 12624433
FERRITIC STAINLESS STEEL AND METHOD FOR MANUFACTURING SAME
3y 8m to grant Granted May 12, 2026
Patent 12618128
STAINLESS STEEL FOR SEPARATOR OF POLYMER FUEL CELL HAVING EXCELLENT CORROSION RESISTANCE
3y 10m to grant Granted May 05, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

5-6
Expected OA Rounds
62%
Grant Probability
81%
With Interview (+19.0%)
3y 5m (~4m remaining)
Median Time to Grant
High
PTA Risk
Based on 1236 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month