Prosecution Insights
Last updated: October 04, 2026
Application No. 18/142,214

ELECTRICAL CONNECTOR FOR VEHICLE CHARGING INLET

Final Rejection §102
Filed
May 02, 2023
Priority
May 02, 2022 — EU 22171083.3
Examiner
ALHAWAMDEH, NADER J
Art Unit
2831
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Aptiv Technologies AG
OA Round
2 (Final)
92%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 92% — above average
92%
Career Allowance Rate
590 granted / 645 resolved
+23.5% vs TC avg
Moderate +10% lift
Without
With
+10.2%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 11m
Avg Prosecution
22 currently pending
Career history
654
Total Applications
across all art units

Statute-Specific Performance

§101
0.6%
-39.4% vs TC avg
§103
39.7%
-0.3% vs TC avg
§102
51.7%
+11.7% vs TC avg
§112
2.6%
-37.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 645 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Arguments Applicant's arguments with respect to claims 1-14 have been fully considered but they are not persuasive. Applicant Argument: Sarraf fails to disclose at least one thermal conductive pad that includes at least one first thermal contact surface in direct engagement with the at least one contact terminal, and a second thermal contact surface in direct engagement with the at least one thermal sensor. Examiner’s response: Sarraf teaches at least one thermal conductive pad (300) that includes at least one first thermal contact surface (See Reproduced Drawing 1) in direct engagement with the at least one contact terminal (114), and a second thermal contact surface (302) in direct engagement with the at least one thermal sensor (304). In Sarraf Paragraph 34, The sealing pad 300 is thermally coupled to the power terminal 114, such as by direct engagement between the sealing pad 300 and the power terminal 114. Paragraph 35, The thermal shunt 302 is manufactured from a material having a higher thermal conductivity than the material of the sealing pad 300, which conclude the sealing pad thermally conductive. In Paragraph 44, a majority of the thermal path between the power terminal 114 and the temperature sensor 304 is through the thermal shunt 302 as opposed to the sealing pad 300. For this reason rejection is still maintained. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-3 and 10-14 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Sarraf et al. (US. 20200067237 A1). In Regards to Claim 1: Sarraf teaches “An electrical connector (102), comprising: at least one contact terminal (114); a printed circuit board (306) on which at least one thermal sensor (304) is mounted to monitor a temperature of the at least one contact terminal (114); at least one thermal conductive pad (300) that includes at least one first thermal contact surface (See Reproduced Drawing 1) in direct engagement with the at least one contact terminal (114), and a second thermal contact surface (302) in direct engagement with the at least one thermal sensor (304), to transfer heat from the at least one contact terminal (114) to the at least one thermal sensor (304); and a support device (110) for the at least one thermal conductive pad (300), wherein the at least one thermal conductive pad (300) is compressed between the support device (110) and the printed circuit board (306) by a force of compression causing the at least one first thermal contact surface (See Reproduced Drawing 1) to press against the at least one contact terminal (114) and the second thermal contact surface (302) to deform on the thermal sensor (304) covering the thermal sensor (304). In Regards to Claim 2: Sarraf teaches the electrical connector according to claim 1, wherein the printed circuit board (306) extends through a plane and the force of compression is orthogonal to the plane of the printed circuit board (306). In Regards to Claim 3: Sarraf teaches the electrical connector according to claim 1, wherein the support device for the at least one thermal conductive pad (300) is a sealing pad provided with at least one hole for receiving the at least one contact terminal (114) and has a higher thermal conductivity than the sealing pad (300), and the thermal conductive pad (300) is compressed between the sealing pad (300) and the printed circuit board (306). In Regards to Claim 10: Sarraf teaches the electrical connector according to claim 1, including two contact terminals (114) and one thermal conductive pad (300) having two first thermal contact surfaces (See Reproduced Drawing 1, 302) in direct engagement with the two contact terminals (114), respectively. In Regards to Claim 11: Sarraf teaches a charging inlet device (100) for a vehicle, including the electrical connector (102) according to claim 1. In Regards to Claim 12: Sarraf teaches a vehicle (Paragraph 22, vehicle) including an electric battery (Paragraph 3, battery system) and a charging inlet device (100) according to claim 11 to charge the electric battery (Paragraph 3, battery system). In Regards to Claim 13: Sarraf teaches a method of manufacturing an electrical connector (102) comprising at least one contact terminal (114), including the steps of: providing a printed circuit board (306) provided with at least one hole (350) for receiving the at least one contact terminal (114), and on which at least one thermal sensor (304) is mounted to monitor a temperature of the at least one contact terminal (114); providing a thermal conductive pad (300) having at least one first thermal contact surface (See Reproduced Drawing 1) and a second thermal contact surface (302), and coupling the thermal conductive pad (300) to a support device (110) provided with at least one hole (116) for receiving the at least one contact terminal (114); coupling the printed circuit board (306) to an assembly of the at least one thermal conductive pad (300) and the support device (110), by causing the second thermal contact surface (302) of the at least one thermal conductive pad (300) to come into direct engagement with the at least one thermal sensor (304) mounted on the printed circuit board (306); exerting a force of compression to compress the at least one thermal conductive pad (300) between the support device (110) and the printed circuit board (306) and cause the at least one first thermal contact surface (See Reproduced Drawing 1) to move to a path of the at least one contact terminal (114) and the second thermal contact surface (302) to deform on the thermal sensor (304) covering the thermal sensor (304); and inserting the at least one contact terminal (114) into the at least one hole (350) of the printed circuit board (306) and into the at least one hole (116) of the support device (110), by causing the at least one contact terminal (114) to come into direct engagement with the at least one first thermal contact surface (See Reproduced Drawing 1) of the at least one thermal conductive pad (300). In Regards to Claim 14: Sarraf teaches the method according to claim 13, wherein the support device (110) is a sealing pad (300) for receiving the at least one contact terminal (114). PNG media_image1.png 484 770 media_image1.png Greyscale Allowable Subject Matter Claims 4-9 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The prior art of record fails to teach or fairly suggest these limitation as substantially described in claims 4-9, these limitations, in combination with remaining limitations of claims 4-9, are neither taught nor suggested by the prior art of record. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to NADER J ALHAWAMDEH whose telephone number is (571)270-0571. The examiner can normally be reached Monday-Friday 9Am - 6Pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Abdullah A Riyami can be reached at (571)270-3119. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /NADER J ALHAWAMDEH/Patent Examiner, Art Unit 2831 /ABDULLAH A RIYAMI/Supervisory Patent Examiner, Art Unit 2831
Read full office action

Prosecution Timeline

May 02, 2023
Application Filed
Mar 10, 2026
Non-Final Rejection mailed — §102
Jun 08, 2026
Response Filed
Aug 20, 2026
Final Rejection mailed — §102
Sep 22, 2026
Interview Requested

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12746837
Charging Connector for an Electric Vehicle
2y 9m to grant Granted Sep 29, 2026
Patent 12744345
CONNECTOR
2y 7m to grant Granted Sep 22, 2026
Patent 12738679
ELECTRICAL CONNECTION PROTECTION SYSTEM, ELECTRICAL PROTECTION CONNECTING HEAD, ELECTRICAL DEVICE AND POWER SUPPLY APPARATUS
3y 4m to grant Granted Sep 15, 2026
Patent 12738691
CONNECTOR MODULE AND ELECTRONIC DEVICE
2y 8m to grant Granted Sep 15, 2026
Patent 12738687
HOUSING AND CONNECTOR
2y 4m to grant Granted Sep 15, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
92%
Grant Probability
99%
With Interview (+10.2%)
1y 11m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 645 resolved cases by this examiner. Grant probability derived from career allowance rate.

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