Prosecution Insights
Last updated: July 17, 2026
Application No. 18/225,225

SYSTEMS FOR REMOVING DISCHARGE PRODUCTS FROM METAL-AIR BATTERY CATHODES AND METAL-AIR BATTERIES CONTAINING THE SAME

Non-Final OA §103
Filed
Jul 24, 2023
Examiner
THOMAS, BRENT C
Art Unit
1724
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Toyota Motor Corporation
OA Round
1 (Non-Final)
50%
Grant Probability
Moderate
1-2
OA Rounds
11m
Est. Remaining
76%
With Interview

Examiner Intelligence

Grants 50% of resolved cases
50%
Career Allowance Rate
218 granted / 437 resolved
-15.1% vs TC avg
Strong +27% interview lift
Without
With
+26.6%
Interview Lift
resolved cases with interview
Typical timeline
3y 10m
Avg Prosecution
17 currently pending
Career history
464
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
89.1%
+49.1% vs TC avg
§102
3.8%
-36.2% vs TC avg
§112
1.0%
-39.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 437 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Drawings The drawings were received on 7/24/2023. These drawings are accepted. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim(s) 1-3, 5-8, 10-12, 14, 16, and 20, is/are rejected under 35 U.S.C. 103 as being unpatentable over Qi et al. (US 2016/0308220 A1, hereafter Qi) in view of Hu et al. (CN-111146477-A, hereafter Hu). With regard to claim 1, Qi teaches a metal air battery comprising: an anode [0074]; a porous cathode (air electrode) [0074, 0121]; a separator between the anode and the porous cathode [0174]; a liquid electrolyte (aqueous) [0074]; and a discharge product (lithium peroxide) removed from the porous cathode (in separation and storage unit) [0074, fig. 10]. Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. With regard to claim 2, Qi teaches an accumulation compartment (storage unit) adjacent to the porous cathode [0182, 0187, fig. 10A] but does not explicitly teach it is attached to an exterior surface of the metal-air battery. However, this would be an obvious variant to one of ordinary skill in the art since it would perform the same function of storing and persevering discharge product and only require making the battery and storage unit integral. See MPEP 2144.04 V. With regard to claim 3, Qi teaches the accumulation compartment (storage unit) receives the discharge product [0182, 0187]. With regard to claim 5, Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. Modified Qi would not explicitly teach the location of the acoustic device is attached to an exterior of the accumulation compartment. However, this would be an obvious variant to one of ordinary skill in the art since it would perform the same function of producing acoustic vibrations and only require a rearrangement of parts. See MPEP 2144.04 VI. With regard to claim 6, Qi teaches lithium or zinc [0072, 0074]. With regard to claim 7, Qi teaches the cathode (air electrode) receives oxygen [0076] With regard to claim 8, Qi teaches lithium peroxide [0074]. With regard to claim 9, Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte and teaches that the frequency may be changed (which would be capable of performing the claimed function) [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. Claims directed to apparatus must be distinguished from the prior art in terms of structure rather than function. In re Danly, 263 F.2d 844, 847, 120 USPQ 528, 531 (CCPA 1959). See also MPEP § 2114. The manner of operating the device does not differentiate an apparatus claim from the prior art. A claim containing a “recitation with respect to the manner in which a claimed apparatus is intended to be employed does not differentiate the claimed apparatus from a prior art apparatus” if the prior art apparatus teaches all the structural limitations of the claim. Ex parte Masham, 2 USPQ2d 1647 (Bd. Pat. App. & Inter. 1987). With regard to claim 10, Qi teaches a lithium air battery comprising: a lithium anode [0074]; a porous cathode (air electrode) receiving oxygen gas [0074, 0121]; a separator between the anode and the porous cathode [0174]; a liquid electrolyte (aqueous) [0074]; and a discharge product (lithium peroxide) removed from the porous cathode (in separation and storage unit) [0074, fig. 10]. Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. With regard to claim 11, Qi teaches an accumulation compartment (storage unit) adjacent to the porous cathode [0182, fig. 10A] but does not explicitly teach it is attached to an exterior surface of the metal-air battery. However, this would be an obvious variant to one of ordinary skill in the art since it would perform the same function of storing and persevering discharge product and only require making the battery and storage unit integral. See MPEP 2144.04 V. With regard to claim 12, Qi teaches the accumulation compartment (storage unit) receives the lithium peroxide discharge product [0182]. With regard to claim 14, Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. Modified Qi would not explicitly teach the location of the acoustic device is attached to an exterior of the accumulation compartment. However, this would be an obvious variant to one of ordinary skill in the art since it would perform the same function of producing acoustic vibrations and only require a rearrangement of parts. See MPEP 2144.04 VI. With regard to claim 15, Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte and teaches that the frequency may be changed (which would be capable of performing the claimed function) [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the battery of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. With regard to claim 16, Qi teaches a method for collecting a discharge product of a metal air battery including receiving a discharge product in response to a liquid electrolyte flowing into contact with a porous cathode and collecting the discharge product in an accumulation compartment (storage unit) [0074, 0121, 0182, 0187]. Qi teaches flowing electrolyte but does not teach an acoustic device. However, in the same field of endeavor, Hu teaches the use of an acoustic device (piezoelectric transduction device) to produce acoustic vibrations that cause flow of liquid electrolyte [pg. 3 paragraph 12]. It would have been obvious to one of ordinary skill in the art at the time the invention was made to use the acoustic device (piezoelectric transduction device) of Hu with the method of Qi for the benefits of reducing concentration polarization and internal resistance and cleaning the surface of the electrode [Hu pg. 3 paragraph 12]. With regard to claim 20, Qi teaches a lithium-air battery [0074]. Claim(s) 4, 13, and 19 is/are rejected under 35 U.S.C. 103 as being unpatentable over Qi and Hu as applied to claims 1-3, 5-8, 10-12, 14, 16, and 20 above, and further in view of Amendola et al (US 2012/0021303 A1, hereafter Amendola). With regard to claims 4 and 13, Qi teaches the accumulation compartment (storage unit) receives the lithium peroxide discharge product [0182] but does not explicitly teach it is in response to gravity. However, in the same field of endeavor, Amendola teaches the use of gravity to help reaction discharge products separate [0112-0113]. Based on the teachings of Amendola it would be obvious to one of ordinary skill in the art to configure the accumulation compartment (storage unit) of Qi to allow for gravity to in moving the discharge product for the benefit of allowing for the discharge product to settle as an even layer [Amendola 0112-0113]. With regard to claim 19, Qi teaches the accumulation compartment (storage unit) receives the lithium peroxide discharge product [0182] but does not explicitly teach it is in response to gravity. However, in the same field of endeavor, Amendola teaches the use of gravity to help reaction discharge products separate [0112-0113]. Based on the teachings of Amendola it would be obvious to one of ordinary skill in the art to configure the accumulation compartment (storage unit) of Qi to allow for gravity to in moving the discharge product for the benefit of allowing for the discharge product to settle as an even layer [Amendola 0112-0113]. Claim(s) 17-18 is/are rejected under 35 U.S.C. 103 as being unpatentable over Qi and Hu as applied to claims 1-3, 5-12, 14-16, and 20 above, and further in view of Core et al. (US 2021/0262989 A1, hereafter Core). With regard to claims 17-19, modified Qi would not explicitly teach determining channel resonance or using a frequency substantially equal to channel resonance. However, in a field of endeavor relevant to the problem solved (acoustofluidics), Core teaches determining channel resonance (matching resonance frequency) and selecting frequencies to produce acoustic waves substantially equal to the channel resonance [0004]. It would have been obvious to one of ordinary skill in the art to use the frequency matching method of Core with the method of Qi for the benefit of efficient performance [Core 0004]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to BRENT C THOMAS whose telephone number is (571)270-7737. The examiner can normally be reached Flexible schedule, typical hours 11-7 M-F. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Miriam Stagg can be reached at (571)270-5256. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /BRENT C THOMAS/Examiner, Art Unit 1724 /MIRIAM STAGG/Supervisory Patent Examiner, Art Unit 1724
Read full office action

Prosecution Timeline

Jul 24, 2023
Application Filed
Apr 29, 2026
Non-Final Rejection mailed — §103
Jun 29, 2026
Interview Requested
Jul 07, 2026
Examiner Interview Summary
Jul 07, 2026
Applicant Interview (Telephonic)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12658508
POUCH FOR SECONDARY BATTERY AND SECONDARY BATTERY COMPRISING THE SAME
3y 9m to grant Granted Jun 16, 2026
Patent 12646754
SECONDARY BATTERY AND BATTERY MODULE
4y 2m to grant Granted Jun 02, 2026
Patent 12633552
CONDENSATE WATER DRAIN CONTROL SYSTEM AND METHOD FOR FUEL CELLS
2y 9m to grant Granted May 19, 2026
Patent 12603305
REDOX FLOW BATTERY WITH IMPROVED EFFICIENCY
5y 4m to grant Granted Apr 14, 2026
Patent 12603339
ENERGY STORAGE APPARATUS
3y 8m to grant Granted Apr 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
50%
Grant Probability
76%
With Interview (+26.6%)
3y 10m (~11m remaining)
Median Time to Grant
Low
PTA Risk
Based on 437 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month