Prosecution Insights
Last updated: August 18, 2026
Application No. 18/227,507

RUBBER COMPOSITION AND PNEUMATIC TIRE USING THE SAME

Final Rejection §103
Filed
Jul 28, 2023
Priority
Aug 26, 2022 — JP 2022-134834
Examiner
JOHNSTON, BRIEANN R
Art Unit
1766
Tech Center
1700 — Chemical & Materials Engineering
Assignee
TOYO TIRE Corporation
OA Round
2 (Final)
49%
Grant Probability
Moderate
3-4
OA Rounds
0m
Est. Remaining
82%
With Interview

Examiner Intelligence

Grants 49% of resolved cases
49%
Career Allowance Rate
500 granted / 1020 resolved
-16.0% vs TC avg
Strong +33% interview lift
Without
With
+32.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
40 currently pending
Career history
1075
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
52.6%
+12.6% vs TC avg
§102
20.3%
-19.7% vs TC avg
§112
17.7%
-22.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1020 resolved cases

Office Action

§103
DETAILED ACTION This office action follows a reply filed on May 19, 2026. Claim 13 has been amended. Claims 13, 15, 17 and 19-21 are currently pending and under examination. The rejections, as set forth in the previous office action, are deemed proper and are therefore maintained. The texts of those sections of Title 35 U.S. Code are not included in this section and can be found in a prior Office action. The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Double Patenting Claims 13, 15, 17 and 19-21 are provisionally rejected on the ground of nonstatutory double patenting as being unpatentable over claims 5, 7-9, 11, 13 and 15 of copending Application No. 18/227,634 (reference application). Although the claims at issue are not identical, they are not patentably distinct from each other because of the following: App. No. ‘634 claims a rubber composition comprising a diene-based rubber, a filler comprising 70 wt% or less of silica, a phenylenediamine of formula (1), also claimed as 77PD, 8PPD or 7PPD, a quinonline-based antioxidant, and N-cyclohexyl-2-benzothiazolylsulfenamide, where the rubber is free of IPPD and 6PPD (claims 5 and 7-9). Applicants also claim a tire comprising the rubber composition used in the sidewall of the tire and is visible from the outside (claims 7, 11, 13 and 15). These claims read on instant claims 13, 15, 17 and 19-21. This is a provisional nonstatutory double patenting rejection because the patentably indistinct claims have not in fact been patented. Claim Rejections - 35 USC § 103 Claims 13, 15, 17 and 19-21 are rejected under 35 U.S.C. 103 as being unpatentable over JP 2020-045408; however, for convenience, the machine translation provided in the IDS filed February 15, 2024 will be cited below. JP ‘408 exemplifies a rubber composition for a tire inner layer comprising the following (Table 2, Example 4): 100 parts natural rubber, which meets applicants’ diene-based rubber; 55 parts carbon black and 5 parts silica, which meets applicants’ filler; 1.0 phr quinoline-based anti-aging agent, which meets applicants’ quinoline-based antioxidant; and 1.0 phr phenylenediamine antioxidant 3, Vulcanox 4030 (N,N’-bis(1,4-dimethylpentyl)-p-phenylenediamine (77PD), which meets applicants’ phenylenediamine of formula (1). While JP ‘408 only exemplifies a combination of carbon black and silica, JP ‘408 discloses that that the carbon black can be present in an amount of 100% of the total filler content, suggesting that silica is not required in the rubber composition. Excluding silica from Example 4 is prima facie obvious over instant claims 13, 15, 17 and 19. As to claims 20-21, although JP ‘408 teaches using the composition for an inner layer, JP ‘408 does not appear to limit the use to only an inner layer. See partial human translation of paragraph 88 of JP ‘408, below: The rubber composition according to the present embodiment can be used without particular limitation as an inner layer member of a tire; however, it is preferably used as a rubber composition for case topping, breaker topping, a strip adjacent to a breaker, a strip between a breaker and a ply, band topping, base tread, sidewall packing, or an inner sidewall, and is more preferably used as a rubber composition for breaker topping. JP ‘408 exemplifies the following: PNG media_image1.png 99 644 media_image1.png Greyscale The cap tread is known in the art as the outermost layer of a tire that makes direct contact with the road, and is therefore, inherently visible from the outside. Response to Amendment The declaration under 37 CFR 1.132 filed May 19, 2026 is insufficient to overcome the above rejection based upon JP 2020-045408 as set forth in the last Office action because: the showing is not commensurate in scope, nor is it unexpected. When looking to showings of results in order to overcome a rejection, the following must be considered: Results must be Unexpected: Unexpected properties must be more significant than expected properties to rebut a prima facie case of obviousness. In re Nolan 193 USPQ 641 CCPA 1977. Obviousness does not require absolute predictability. In re Miegel USPQ 716. Since unexpected results are by definition unpredictable, evidence presented in comparative showings must be clear and convincing. In re Lohr 137 USPQ 548. In determining patentability, the weight of the actual evidence of unobviousness presented must be balanced against the weight of obviousness of record. In re Chupp, 2 USPQ 2d 1437; In re March 175 USPQ; In re Battle, 24 USPQ 2d 1040. Claims Must be Commensurate with Showings: Evidence of superiority must pertain to the full extent of the subject matter being claimed. In re Ackerman, 170 USPQ 340; In re Chupp, 2 USPQ 2d 1437; In re Murch 175 USPQ 89: Ex Parte A, 17 USPQ 2d 1719; accordingly, it has been held that to overcome a reasonable case of prima facie obviousness a given claim must be commensurate in scope with any showing of unexpected results. In re Greenfield, 197 USPQ 227. Further, a limited showing of criticality is insufficient to support a broadly claimed range. In re Lemin, 161 USPQ 288. Result Must Compare to Closest Prior Art: Where a definite comparative standard may be used, the comparison must relate to the prior art embodiment relied upon and not other prior art - Blanchard v. Ooms, 68 USPQ 314 - and must be with a disclosure identical (not similar) with that of said embodiment: In re Tatincloux, 108 USPQ 125. Applicants showing is not commensurate in scope with the claimed invention, as applicants have only compared examples with a blend of two butadiene rubbers and a natural rubber, where the claimed invention allows for any diene-based rubber. Applicants have also only shown the effect of 2-4 phr of the phenylenediamine in combination with 2-5 phr quinoline, where the claimed invention allows for any amount of each component. Applicants showing is expected, as evidenced by JP 2013-095836, who shows that a carbon black filled rubber composition has lower discoloration (rating of 3) than a silica filled rubber composition (rating of 4). See Table 1, Comparative Example 1 (only silica) versus Comparative Example 2 (only carbon black), as shown below: PNG media_image2.png 344 277 media_image2.png Greyscale Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to BRIEANN R JOHNSTON whose telephone number is (571)270-7344. The examiner can normally be reached Monday-Friday, 8:00 AM - 4:00 PM EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Randy Gulakowski can be reached at (571)272-1302. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Brieann R Johnston/ Primary Examiner, Art Unit 1766
Read full office action

Prosecution Timeline

Jul 28, 2023
Application Filed
Feb 20, 2026
Non-Final Rejection mailed — §103
May 19, 2026
Response after Non-Final Action
May 19, 2026
Response Filed
Jul 27, 2026
Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12692360
FLAME RETARDANT CHEMICAL COMPOSITIONS
3y 12m to grant Granted Jul 28, 2026
Patent 12686799
WATER-DISPERSED PRESSURE-SENSITIVE ADHESIVE COMPOSITION
4y 0m to grant Granted Jul 21, 2026
Patent 12679918
COPOLYMER FOR POLYMER ELECTROLYTE, AND GEL POLYMER ELECTROLYTE AND LITHIUM SECONDARY BATTERY WHICH INCLUDE THE SAME
4y 7m to grant Granted Jul 14, 2026
Patent 12655288
EPOXY RESIN COMPOSITION WITH EPOXY GROUPS AND ACTIVE HYDROGENS HAVING DIFFERENT MOLAR EQUIVALENTS
3y 11m to grant Granted Jun 16, 2026
Patent 12649843
POLYETHYLENE COMPOSITION FOR USE WITH RECYCLED POLYETHYLENE
4y 1m to grant Granted Jun 09, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

3-4
Expected OA Rounds
49%
Grant Probability
82%
With Interview (+32.8%)
2y 10m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1020 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month