Prosecution Insights
Last updated: August 15, 2026
Application No. 18/233,024

FLUTE FILLER

Final Rejection §103§112
Filed
Aug 11, 2023
Priority
Aug 11, 2022 — provisional 63/397,160
Examiner
WALRAED-SULLIVAN, KYLE
Art Unit
3635
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Amrize Technology Switzerland LLC
OA Round
4 (Final)
73%
Grant Probability
Favorable
5-6
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 73% — above average
73%
Career Allowance Rate
693 granted / 944 resolved
+21.4% vs TC avg
Strong +30% interview lift
Without
With
+30.4%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 1m
Avg Prosecution
70 currently pending
Career history
995
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
42.1%
+2.1% vs TC avg
§102
17.0%
-23.0% vs TC avg
§112
35.0%
-5.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 944 resolved cases

Office Action

§103 §112
DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Status of Claims Claims 1-8, 11, 13-18, 21-22, 24-29 are pending. Claims 9-10, 12, 19-20 and 23 are cancelled. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-6, 8, 11, 13-15 is/are rejected under 35 U.S.C. 103 as being unpatentable over Mollard (GB2191797) in view of Hageman (US 2005/0144850). Re claim 1, Mollard discloses a flute filler (10) comprising: a plurality of planks (14), each plank having a pair of end edges (end shown in Fig. 1, as well as the end on the other side thereof into the page) and a pair of side edges (left/right side edges of 14) with a longitudinal direction (into the page) extending between the pair of end edges (end shown in Fig. 1, as well as the end on the other side thereof into the page) and a pair of side edges (left/right side edges of 14); and a sheet (12) with two side edges (the side edge shown in Fig. 1, as well as on the other side thereof into the page) with a longitudinal direction (left to right Fig. 1); wherein each plank (14) is secured to the sheet (12) such that one end edge (the edge shown in Fig. 1) of each plank (14) is toward one of the side edges (the edge shown in Fig. 1) of the sheet (12) and each plank (14) extends toward (Page 1 lines 27-31; Page 1 lines 73-90; each disclosing that each plank extends from one longitudinal edge of the sheet to the other at intervals) the other (into the page) of the side edges (the side edge of 12 opposite that shown in Fig. 1) of the sheet (12) and each plank (14) extends in the longitudinal direction (into the page) of the plank (14), the plurality of planks (14) are configured to be positioned between adjacent standing seams of a standing seam roof (14 are capable of being positioned between adjacent standing seams of a standing seam roof, as this is a statement of intended use and no standing seam or standing seam roof is positively recited), and portions (of 12) of the sheet (12) between adjacent planks (14) are configured to overlie the standing seams and be secured thereto using fasteners (12 is capable of overlying standing seams and be secured thereto using fasteners, as this is a statement of intended use and no standing seam or fastener is positively recited), but fails to disclose the sheet with two end edges, the sheet overhangs the other of the end edge of each plank. However, Hageman discloses the sheet (12) with two end edges (12b/12c), the sheet (12) overhangs the other of end edge (right end of 18, see Fig. 1-2) of each plank (18). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard with the sheet with two end edges, the sheet overhangs the other of the end edge of each plank as disclosed by Hageman in order to overlap the preceding panels ([0025]). Doing so would provide a seamless look for better aesthetic (no gaps) and would provide a seal therebetween. Re claim 2, Mollard as modified discloses a flute filler as set forth in claim 1 wherein the plurality of planks (14) are arranged side by side (Fig. 1) and spaced from one another (Fig. 1). Re claim 3, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the spacing (Fig. 1) between adjacent planks (14) is at a regular interval (Fig. 1; Page 1 lines 27-31; Page 1 lines 73-90). Re claim 4, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the planks (14) comprise an insulating material (Page 1 lines 69-73). Re claim 5, Mollard as modified discloses a flute filler as set forth in claim 4 but fails to disclose wherein the planks comprise polystyrene or isocyanate insulating material. However, Hageman discloses wherein the planks (18) comprise polystyrene or isocyanate insulating material ([0038])). However, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify flute filler of Mollard wherein the planks comprise polystyrene or isocyanate insulating material as disclosed by Hageman in order to utilize an inexpensive, readily available, easily formable insulating material. In addition, it has been held to be within the general skill of a worker in the art to select a known material on the basis of its suitability for the intended use as a matter of obvious design choice. In re Leshin, 125 USPQ 416. See also Ballas Liquidating Co. v. Allied industries of Kansas, Inc. (DC Kans) 205 USPQ 331. Re claim 6, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the planks (14) are secured to the sheet (12) by an adhesive (Page 1 lines 87-90). Re claim 8, Mollard as modified discloses a flute filler as set forth in claim 2 but fails to disclose wherein the sheet is rectangular and has two end edges and two side edges. However, it would have been obvious as a matter of choice to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard wherein the sheet is rectangular in order to use a simple, easy to design, easy to manufacture shape. In general, it has been held that a mere change in shape of a component is within the level of ordinary skill in the art absent persuasive evidence that a particular configuration of the claimed shape is significant. In re Dailey, 357 F.2d 669, 149. Re claim 11, Mollard as modified discloses a flute filler as set forth in claim 10 Hageman discloses wherein a first plank (one 18) is positioned such that one side edge (of 18) of the first plank (18) is at one of the end edges (end of 12) of the sheet (12) and a second plank (an adjacent 18) is positioned such that one side edge (side edge of 18) of the second plank (18) is spaced from (Fig. 1-2, due to the overhang) the other of the end edges (right edge of 12) of the sheet (12) such that the sheet (12) overhangs (Fig. 1-2) the side edge (edge of 18) of the second plank (an adjacent plank 18). Re claim 13, Mollard as modified discloses a flute filler as set forth in claim 2 but fails to disclose wherein each plank has a rectangular cross section. However, it would have been obvious as a matter of choice to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard wherein each plank has a rectangular cross section in order to use a simple, easy to manufacture shape. In general, it has been held that a mere change in shape of a component is within the level of ordinary skill in the art absent persuasive evidence that a particular configuration of the claimed shape is significant. In re Dailey, 357 F.2d 669, 149. Re claim 14, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the flute filler (10) can be rolled (Page 1 lines 91-96). Re claim 15, Mollard as modified discloses a flute filler as set forth in claim 2 wherein each plank (14) has a trapezoidal cross section (Fig. 1-2; Page 1 lines 79-80). Claim(s) 1-6, 8, 11, 13-15 is/are alternatively rejected under 35 U.S.C. 103 as being unpatentable over Mollard (GB2191797) in view of Hageman (US 2005/0144850) and Crego (US 2010/00873589). Re claim 1, Mollard discloses a flute filler (10) comprising: a plurality of planks (14), each plank having a pair of end edges (end shown in Fig. 1, as well as the end on the other side thereof into the page) and a pair of side edges (left/right side edges of 14) with a longitudinal direction (into the page) extending between the pair of end edges (end shown in Fig. 1, as well as the end on the other side thereof into the page) and a pair of side edges (left/right side edges of 14); and a sheet (12) with two side edges (the side edge shown in Fig. 1, as well as on the other side thereof into the page) with a longitudinal direction (left to right Fig. 1); wherein each plank (14) is secured to the sheet (12) such that one end edge (the edge shown in Fig. 1) of each plank (14) is toward one of the side edges (the edge shown in Fig. 1) of the sheet (12) and each plank (14) extends toward (Page 1 lines 27-31; Page 1 lines 73-90; each disclosing that each plank extends from one longitudinal edge of the sheet to the other at intervals) the other (into the page) of the side edges (the side edge of 12 opposite that shown in Fig. 1) of the sheet (12) and each plank (14) extends in the longitudinal direction (into the page) of the plank (14), the plurality of planks (14) are configured to be positioned between adjacent standing seams of a standing seam roof (14 are capable of being positioned between adjacent standing seams of a standing seam roof, as this is a statement of intended use and no standing seam or standing seam roof is positively recited), and portions (of 12) of the sheet (12) between adjacent planks (14) are configured to overlie the standing seams and be secured thereto using fasteners (12 is capable of overlying standing seams and be secured thereto using fasteners, as this is a statement of intended use and no standing seam or fastener is positively recited), but fails to disclose the sheet with two end edges, the sheet overhangs the other of the end edge of each plank, and fails to make explicit the plurality of planks are configured to be positioned between adjacent standing seams of a standing seam roof, and portions of the sheet between adjacent planks are configured to overlie the standing seams and be secured thereto using fasteners. However, Hageman discloses the sheet (12) with two end edges (12b/12c), the sheet (12) overhangs the other of end edge (right end of 18, see Fig. 1-2) of each plank (18). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard with the sheet with two end edges, the sheet overhangs the other of the end edge of each plank as disclosed by Hageman in order to overlap the preceding panels ([0025]). Doing so would provide a seamless look for better aesthetic (no gaps) and would provide a seal therebetween. In addition, Crego discloses the plurality of planks (16) are configured to be positioned between adjacent standing seams (between 16) of a standing seam roof (14), and portions (above 14) of the sheet (18) between adjacent planks (16) are configured to overlie (Fig. 5) the standing seams (14) and be secured thereto (Fig. 5) using fasteners (20). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard with the plurality of planks are configured to be positioned between adjacent standing seams of a standing seam roof, and portions of the sheet between adjacent planks are configured to overlie the standing seams and be secured thereto using fasteners as disclosed by Crego in order to waterproof the seam ([0017]). Re claim 2, Mollard as modified discloses a flute filler as set forth in claim 1 wherein the plurality of planks (14) are arranged side by side (Fig. 1) and spaced from one another (Fig. 1). Re claim 3, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the spacing (Fig. 1) between adjacent planks (14) is at a regular interval (Fig. 1; Page 1 lines 27-31; Page 1 lines 73-90). Re claim 4, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the planks (14) comprise an insulating material (Page 1 lines 69-73). Re claim 5, Mollard as modified discloses a flute filler as set forth in claim 4 but fails to disclose wherein the planks comprise polystyrene or isocyanate insulating material. However, Hageman discloses wherein the planks (18) comprise polystyrene or isocyanate insulating material ([0038])). However, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify flute filler of Mollard wherein the planks comprise polystyrene or isocyanate insulating material as disclosed by Hageman in order to utilize an inexpensive, readily available, easily formable insulating material. In addition, it has been held to be within the general skill of a worker in the art to select a known material on the basis of its suitability for the intended use as a matter of obvious design choice. In re Leshin, 125 USPQ 416. See also Ballas Liquidating Co. v. Allied industries of Kansas, Inc. (DC Kans) 205 USPQ 331. Re claim 6, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the planks (14) are secured to the sheet (12) by an adhesive (Page 1 lines 87-90). Re claim 8, Mollard as modified discloses a flute filler as set forth in claim 2 but fails to disclose wherein the sheet is rectangular and has two end edges and two side edges. However, it would have been obvious as a matter of choice to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard wherein the sheet is rectangular in order to use a simple, easy to design, easy to manufacture shape. In general, it has been held that a mere change in shape of a component is within the level of ordinary skill in the art absent persuasive evidence that a particular configuration of the claimed shape is significant. In re Dailey, 357 F.2d 669, 149. Re claim 11, Mollard as modified discloses a flute filler as set forth in claim 10 Hageman discloses wherein a first plank (one 18) is positioned such that one side edge (of 18) of the first plank (18) is at one of the end edges (end of 12) of the sheet (12) and a second plank (an adjacent 18) is positioned such that one side edge (side edge of 18) of the second plank (18) is spaced from (Fig. 1-2, due to the overhang) the other of the end edges (right edge of 12) of the sheet (12) such that the sheet (12) overhangs (Fig. 1-2) the side edge (edge of 18) of the second plank (an adjacent plank 18). Re claim 13, Mollard as modified discloses a flute filler as set forth in claim 2 but fails to disclose wherein each plank has a rectangular cross section. However, it would have been obvious as a matter of choice to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard wherein each plank has a rectangular cross section in order to use a simple, easy to manufacture shape. In general, it has been held that a mere change in shape of a component is within the level of ordinary skill in the art absent persuasive evidence that a particular configuration of the claimed shape is significant. In re Dailey, 357 F.2d 669, 149. Re claim 14, Mollard as modified discloses a flute filler as set forth in claim 2 wherein the flute filler (10) can be rolled (Page 1 lines 91-96). Re claim 15, Mollard as modified discloses a flute filler as set forth in claim 2 wherein each plank (14) has a trapezoidal cross section (Fig. 1-2; Page 1 lines 79-80). Claim(s) 7 is/are rejected under 35 U.S.C. 103 as being unpatentable over Mollard (GB2191797) in view of Hageman (US 2005/0144850) and Rotter et al (“Rotter”) (US 2004/0109983). Re claim 7, Mollard discloses a flute filler as set forth in claim 2 but fails to disclose wherein the planks are secured to the sheet with double sided tape. However, Rotter discloses wherein the planks (Fig. 1) are secured to the sheet (Mollard:12) with double sided tape ([0032]). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify flute filler of Mollard wherein the planks are secured to the sheet with double sided tape as disclosed by Rotter in order to secure the planks to the sheet in a secure, tool-less manner. Claim(s) 7 is/are alternatively rejected under 35 U.S.C. 103 as being unpatentable over Mollard (GB2191797) in view of Hageman (US 2005/0144850), Crego (US 2010/00873589) and Rotter et al (“Rotter”) (US 2004/0109983). Re claim 7, Mollard discloses a flute filler as set forth in claim 2 but fails to disclose wherein the planks are secured to the sheet with double sided tape. However, Rotter discloses wherein the planks (Fig. 1) are secured to the sheet (Mollard:12) with double sided tape ([0032]). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify flute filler of Mollard wherein the planks are secured to the sheet with double sided tape as disclosed by Rotter in order to secure the planks to the sheet in a secure, tool-less manner. Claim(s) 16-18, 21-22, 24-31 is/are rejected under 35 U.S.C. 103 as being unpatentable over Mollard (GB2191797) in view of Hageman (US 2005/0144850) and Crego (US 2010/00873589). Re claim 16, Mollard discloses a roofing system (Fig. 1-2) for a standing seam metal roof having a plurality of ribs and having valleys therebetween (Fig. 1-2 is capable of use for a standing seam metal roof having a plurality of ribs and having valleys therebetween; in addition, elements 14 are disposed in “valleys” and the upper corrugations constitute ribs) comprising: a sheet (12) having a plurality of planks (14) secured thereto (Page 1 lines 69-73), the sheet with two side edges (the side edge shown in Fig. 1, as well as on the other side thereof into the page) with a longitudinal direction (left to right Fig. 1), each plank (14) having a pair of end edges (ends of 14, one being that shown in Fig. 1 and the other being on the opposite side into the page) and a pair of side edges (left/right sides of 14) and a longitudinal direction (Fig. 1 into the page) extending between the pair of end edges (ends of 14, one being that shown in Fig. 1 and the other being on the opposite side into the page), and the planks (14) arranged to be side by side (Fig. 1) at spaced intervals (Fig. 2) such that each plank (14) is disposed in a valley (Fig. 1-2) and the sheet (12) overlies (Fig. 1-2) the planks (14); wherein each plank (14) is secured to the sheet (12) such that one end edge (the edge shown in Fig. 1) of each plank is toward one of the side edges (the edge shown in Fig. 1) of the sheet (12) and each plank (14) extends in the longitudinal direction (Fig. 1 into the page) of each plank (14) towards the other (into the page) of the side edges (the side edge of 12 opposite that shown in Fig. 1) of the sheet (12), a roofing membrane (20) disposed over (Fig. 1-2) the sheet (12), but fails to disclose the sheet with two end edges, the sheet overhangs the other of the end edge of each plank, and portions of the roofing membrane and portions of the sheet between adjacent planks overlie the ribs and are secured thereto using fasteners. However, Hageman discloses the sheet (12) with two end edges (12b/12c), the sheet (12) overhangs the other of end edge (right end of 18, see Fig. 1-2) of each plank (18). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the roofing system of Mollard with the sheet with two end edges, the sheet overhangs the other of the end edge of each plank as disclosed by Hageman in order to overlap the preceding panels ([0025]). Doing so would provide a seamless look for better aesthetic (no gaps) and would provide a seal therebetween. In addition, Crego discloses portions (above 14) of the sheet (18) between adjacent planks (16) overlie (Fig. 5) the ribs (14) and are secured thereto (Fig. 5) using fasteners (20). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard with portions of the roofing membrane and portions of the sheet between adjacent planks overlie the ribs and are secured thereto using fasteners as disclosed by Crego in order to waterproof the seam ([0017]). Re claim 17, Mollard as modified discloses a roofing system as set forth in claim 16 further comprising a cover board (18) disposed between (Fig. 1-2) the sheet (12) and the roofing membrane (20). Re claim 18, Mollard discloses a roofing system as set forth in claim 17 comprising a plurality of flute fillers (10; Page 1 lines 5-8 disclosing plural membranes), but fails to disclose wherein the sheet of each flute filler is rectangular. However, it would have been obvious as a matter of choice to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the roofing system of Mollard wherein the sheet of each flute filler is rectangular in order to use a simple, easy to design, easy to manufacture shape. In general, it has been held that a mere change in shape of a component is within the level of ordinary skill in the art absent persuasive evidence that a particular configuration of the claimed shape is significant. In re Dailey, 357 F.2d 669, 149. In addition, it is noted that it would have been obvious one having ordinary skill in the art before the effective filing date of the claimed invention to modify the roofing system of Mollard to have a plurality of flute fillers in order to insulated a larger roof section than just a single flute filler. In general, it has been held that the duplication of parts is considered within the level of ordinary skill in the art absent production of a new or unexpected result. In re Harza, 274 F.2d 669. Re claim 21, Mollard as modified discloses a roofing system as set forth in claim 16 wherein the spacing (Fig. 2) between adjacent planks (14) is uniform (Fig. 2). Re claim 22, Mollard as modified discloses a roofing system as set forth in claim 16 wherein each plank (14) comprises an insulating material (Page 1 lines 69-73). Re claim 24, Mollard as modified discloses a roofing system as set forth in claim 16, Hageman discloses wherein a first plank (one 18) is positioned such that one side edge (of 18) of the first plank (18) is at one of the end edges (end of 12) of the sheet (12) and a second plank (an adjacent 18) is positioned such that one side edge (side edge of 18) of the second plank (18) is spaced from (Fig. 1-2, due to the overhang) the other of the end edges (right edge of 12) of the sheet (12) such that the sheet (12) overhangs (Fig. 1-2) the side edge (edge of 18) of the second plank (an adjacent plank 18). Re claim 25, Mollard discloses a method of filling flutes (between 16) in a standing seam roof having ribs (upper corrugations of 16) and valleys (lower corrugations of 16 into which 14 is disposed) comprising the steps of: providing (Fig. 1 showing 10 provided) a flute filler (10) comprising a sheet (12) and a plurality of planks (14) secured on (Page 1 lines 69-73) the sheet (12), the sheet (12) with two side edges (the side edge shown in Fig. 1, as well as on the other side thereof into the page) with a longitudinal direction (left to right Fig. 1), each plank (14) having a pair of end edges (ends of 14, one shown in Fig. 1 and the other being into the page opposite that shown in Fig. 1) and a pair of side edges (left/right sides of 14) with a longitudinal direction (into the page) extending between the pair of end edges (ends of 14, one shown in Fig. 1 and the other being into the page opposite that shown in Fig. 1), wherein each plank (14) is secured to the sheet (12), wherein each plank (14) is secured to the sheet (12) such that one end edge (the edge shown in Fig. 1) of the plank (14) is toward one of the side edges (the edge shown in Fig. 1) of the sheet (12) and the plank (14) extends toward (Page 1 lines 27-31; Page 1 lines 73-90; each disclosing that each plank extends from one longitudinal edge of the sheet to the other at intervals) the other (into the page) of the side edges (the side edge of 12 opposite that shown in Fig. 1) of the sheet (12) and each plank (14) extends in the longitudinal direction (into the page) of the plank (14), placing (Fig. 1-2 showing placement; Page 1 lines 73-89) the plurality of planks (14) in the valleys (into which 14 is placed) of the standing seam roof (16) wherein the sheet (12) is disposed over (Fig. 1-2) the planks (14) and the standing seam roof (16) while the planks (14) are placed in the flutes (into which 14 is disposed), but fails to disclose the sheet having two end edges, the sheet such that the sheet overhangs the other of the end edges of the planks, positioning the side of the sheet overhanging the end edges of each plank over an adjacent sheet and securing the side of the sheet overhanging the end edge of each plank to the adjacent sheet, and positioning portions of the sheet between adjacent planks over the ribs and securing the portions of the sheet to the ribs using fasteners. However, Hageman discloses the sheet (12) with two end edges (12b/12c), the sheet (12) overhangs the other of end edge (right end of 18, see Fig. 1-2) of each plank (18), positioning ([0026]) the side (12a/b) of the sheet (12) overhanging the end edge (right end of 18) of each plank (18) over an adjacent sheet (12; [0026]) and securing ([0033] and [0040] disclosing securing to a deck, and in doing so, securing 12 to adjacent boards 10, and the language does not require direct securement/contact) the side (12b) of the sheet (12) overhanging (Fig. 1) the end edge (right end of 18) of each plank (18) to the adjacent sheet (12). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the method of Mollard with the sheet having two end edges, the sheet such that the sheet overhangs the other of the end edges of the planks, positioning the side of the sheet overhanging the end edges of each plank over an adjacent sheet and securing the side of the sheet overhanging the end edge of each plank to the adjacent sheet as disclosed by Hageman in order to overlap the preceding panels ([0025]). Doing so would provide a seamless look for better aesthetic (no gaps) and would provide a seal therebetween. In addition, Crego discloses positioning (Fig. 5 showing features positioned) portions (above 14) of the sheet (18) over the ribs (14) and securing (via 20) the portions (above 14) of the sheet (18) to the ribs (14) using fasteners (20). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the method of Mollard with positioning portions of the sheet between adjacent planks over the ribs and securing the portions of the sheet to the ribs using fasteners as disclosed by Crego in order to waterproof the seam ([0017]). Re claim 26, Mollard as modified discloses a method as set forth in claim 25 further wherein the sheet (12) and the adjacent sheet (Hagmen: adjacent 12) having the planks (14) thereon are rolled (Page 1 lines 91-96) as provided and then unrolled (Page 1 lines 91-96) so as to place the plurality of planks (14) in the valleys (bottom corrugations which receive 14) of the standing seam roof (16) between adjacent ribs (upper corrugations of 16). Re claim 27, Mollard as modified discloses a method as set forth in claim 25, Hageman discloses positioning ([0026]) the side (12a/b) of the sheet (12) overhanging the end edges (right end of 18) of each plank (18) over and adjacent sheet (12; [0026]) and securing ([0033] and [0040] disclosing securing to a deck, and in doing so, securing 12 to adjacent boards 10, and the language does not require direct securement/contact) the side (12b) of the sheet (12) overhanging (Fig. 1) the end edges (right end of 18) of each plank (18) to the adjacent sheet (12) to thereby provide a contiguous sheet (12, once each plank is adjacently laid). Re claim 28, Mollard as modified discloses a flute filler as set forth in claim 2, Hageman discloses wherein the sheet (12) comprises a vapor barrier (14, [0047]). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the flute filler of Mollard wherein the sheet comprises a vapor barrier as disclosed by Hageman in order to prevent interior moisture from entering under and into the roof membrane which can cause blistering ([0047]). Re claim 29, Mollard as modified discloses a roofing system as set forth in claim 2, Hageman discloses wherein the sheet (12) comprises a vapor barrier (14, [0047]). It would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to modify the roofing system of Mollard wherein the sheet comprises a vapor barrier as disclosed by Hageman in order to prevent interior moisture from entering under and into the roof membrane which can cause blistering ([0047]). Re claim 31, Mollard as modified discloses a flute filler as set forth in claim 1, wherein the longitudinal direction (Fig. 1, into the page) of each plank (14) is substantially perpendicular to (Page 1 lines 27-31; Page 1 lines 73-90; each disclosing that each plank extends from one longitudinal edge of the sheet to the other) the longitudinal direction (left to right of 12) of the sheet (12). Re claim 32, Mollard as modified discloses a roofing system as set forth in claim 16, wherein the longitudinal direction (Fig. 1, into the page) of each plank (14) is substantially perpendicular to (Page 1 lines 27-31; Page 1 lines 73-90; each disclosing that each plank extends from one longitudinal edge of the sheet to the other) the longitudinal direction (left to right of 12) of the sheet (12). Response to Arguments Claim Rejections 35 USC 112: Applicant’s argument with respect to the claims rejected under 35 USC 112 is persuasive and rejection of the claims pursuant to 35 USC 112 is hereby withdrawn. Claim Rejections 35 USC 102 and/or 103: Applicant’s arguments with respect to all claims have been considered but are not persuasive. Regarding claim 1, Applicant argues that Mollard fails to disclose the amended features, such as “securing portions of the sheet to standing seams using fasteners.” The Examiner respectfully disagrees. Claim 1 does not positively recite securing portions of the sheet to standing seams using fasteners. Claim 1 recites, “the plurality of planks are configured to be positioned between adjacent standing seams of a standing seam roof, and portions of the sheet between adjacent planks are configured to overlie the standing seams and be secured thereto using fasteners.” As noted above, this language is directed the intended use of the flute filler. As noted above, the cited structure is capable of meeting this claimed function and thus, reads on the claim. Applicant next argues that Hageman teaches away from modifying Mollard’s membrane structure. A prior art reference that “teaches away” from the claimed invention is a significant factor to be considered in determining obviousness. However, the nature of the teaching must be weighed in substance. A known or obvious composition does not become patentable simply because it has been described as somewhat inferior to some other produce for the same use. In re Gurley, 27 F.3d 551; see MPEP 2145(X)(D). Moreover, Hageman is not relied upon as disclosing any fastener or fastening means. Hageman is merely relied upon as disclosing a sheet with two edges and an overhang. Regarding Applicant’s arguments concerning claims 16 and 25, it is noted that the amended features therein are positively recited. Thus, these features are addressed in view of the newly cited Crego above. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to KYLE WALRAED-SULLIVAN whose telephone number is (571)272-8838. The examiner can normally be reached Monday - Friday 8:30am - 5:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Brian Mattei can be reached at (571)270-3238. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. KYLE WALRAED-SULLIVAN Primary Examiner Art Unit 3635 /KYLE J. WALRAED-SULLIVAN/Primary Examiner, Art Unit 3635
Read full office action

Prosecution Timeline

Show 1 earlier event
Jun 09, 2025
Non-Final Rejection mailed — §103, §112
Oct 09, 2025
Response Filed
Oct 20, 2025
Final Rejection mailed — §103, §112
Feb 12, 2026
Request for Continued Examination
Mar 04, 2026
Response after Non-Final Action
Apr 06, 2026
Non-Final Rejection mailed — §103, §112
Jul 06, 2026
Response Filed
Jul 29, 2026
Final Rejection mailed — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12698635
RECESSED TRIM INSTALLATION SYSTEM
2y 4m to grant Granted Aug 04, 2026
Patent 12692710
SUPPORT DEVICE FOR COMPOSITE ELEVATED FLOOR
2y 0m to grant Granted Jul 28, 2026
Patent 12692695
MODULAR BUILDING PLATFORM AND ASSEMBLY METHOD THEREOF
1y 4m to grant Granted Jul 28, 2026
Patent 12687030
Interlockable Wall Reinforcement Panel, Wall Reinforcement Assembly and Method for Wall Reinforcement
2y 8m to grant Granted Jul 21, 2026
Patent 12680329
SECURITY VAULT
2y 9m to grant Granted Jul 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

5-6
Expected OA Rounds
73%
Grant Probability
99%
With Interview (+30.4%)
2y 1m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 944 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month