Prosecution Insights
Last updated: July 17, 2026
Application No. 18/259,612

POLYURETHANE FOAM COMPOSITION AND USE OF SAME FOR POTTING PRODUCTS

Non-Final OA §102§112
Filed
Jun 28, 2023
Priority
Mar 10, 2021 — nonprovisional of PCTCN2021079884
Examiner
COONEY, JOHN M
Art Unit
1765
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Dow Global Technologies LLC
OA Round
1 (Non-Final)
62%
Grant Probability
Moderate
1-2
OA Rounds
3m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 62% of resolved cases
62%
Career Allowance Rate
660 granted / 1057 resolved
-2.6% vs TC avg
Strong +21% interview lift
Without
With
+21.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
32 currently pending
Career history
1095
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
57.5%
+17.5% vs TC avg
§102
8.6%
-31.4% vs TC avg
§112
10.2%
-29.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1057 resolved cases

Office Action

§102 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of Group I. in the reply filed on 5/1/2026 is acknowledged. The traversal is on the ground(s) that amendments render restriction moot. This is not found persuasive because compositionally position as applied holds. The requirement is still deemed proper and is therefore made FINAL. Claims 8-10 are withdrawn from further consideration pursuant to 37 CFR 1.142(b), as being drawn to a nonelected grouping of invention, there being no allowable generic or linking claim. Applicant timely traversed the restriction (election) requirement in the reply filed on 5/1/2026. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-7 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 recites the limitation "the polyurethane foam" in the 3rd from last line. There is insufficient antecedent basis for this limitation in the claim. The claims are confusing as to intent because it can not be determined how the unreacted and unfoamed compositions of the claims, particularly claims 1-4, are intended to be further limited and defined by recitations directed towards defining a claim element, specifically a “polyurethane foam”, that has not previously been accounted for by the recitations of the claims. The reference to a composition for forming polyurethane foam (i.e. “a polyurethane foam composition”) in the preamble is merely a statement of capability and/or predisposition, and does not define or account for a “polyurethane foam” to be referred back to as claim 1 presently does. Regarding claims 5-7, in addition to their dependency upon claim 1, they are further confusing as to intent because it can not be definitively ascertained if the foams of these claims require the indefinitely referred to properties referred to by claim 1. Appropriate corrections are required. For examination purposes, claims 1-7 have been treated as not requiring the tensile and thermal conductivity effects indefinitely referred to by claim 1 Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-7 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Rider et al.(20200339733). Rider et al. discloses polyurethane foam forming compositions and foams formed from polyols having functionalities and OH numbers as claimed, isocyanates as claimed, physical blowing agents [note: claim 2] as claimed that are combined at Index values as claimed {see abstract, Paras [0008], [0015]-[0047], [0051]-[0065] and the Examples}. Though applicants claims as currently defined do not require that flame retardant be present and, therefore, claim 3 is further defining of an optional claim feature, Rider et al. is sufficient to meet applicants’ claims through allowances for no fire retardant as well as specific allowances for inclusion of fire retardants as recited by the claims, including claim 3, in amounts as defined by the claims {see Examples}. Regarding claim 6, though tensile strength values as claimed are not particularly identified by Rider et al., good rigid foam products are disclosed having good balances of compressive and tensile strengths in the constitution of their rigid make-up {para [0016] and Examples}. Accordingly, owing to the closeness their disclosed compositional make-ups, along with other identified foam product characteristics, it is held that the foams of Rider et al. inherently possess the tensile strength effects as set forth by claim 6. Regarding claim 7, though fire retardancy values as claimed are not particularly identified by Rider et al., good rigid foam products are disclosed and, owing to the closeness their disclosed compositional make-ups, including fire retardants as claimed and polyol materials as claimed, along with other identified foam product characteristics, it is held that the foams of Rider et al. inherently possess fire retardancy effects as set forth by claim 7 {see the Examples}. For purposes of expedited prosecution, it is noted that Rider et al. discloses thermal conductivity values {para [0061]} that correlate with converted values of <.023 using units that are indefinitely referred to by applicants’ claims {see rejection under 35USC112 above}. The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Rider et al.(‘791) is cited for its closely related compositions to those of the instant concern. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to John Cooney whose telephone number is 571-272-1070. The examiner can normally be reached on M-F from 9 to 6. If attempts to reach the examiner by telephone are unsuccessful, the examiner's supervisor, Heidi Riviere Kelley, can be reached on 571-270-1831. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JOHN M COONEY/ Primary Examiner, Art Unit 1765
Read full office action

Prosecution Timeline

Jun 28, 2023
Application Filed
Jun 23, 2026
Non-Final Rejection mailed — §102, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12679922
ISOCYANATE-REACTIVE COMPOSITIONS, RIGID POLYURETHANE FOAMS AND METHODS FOR THEIR PRODUCTION
3y 1m to grant Granted Jul 14, 2026
Patent 12668676
Novel particle foams
4y 6m to grant Granted Jun 30, 2026
Patent 12662581
METHOD FOR MANUFACTURING A COPPER-CONTAINING POLYURETHANE FOAM
3y 7m to grant Granted Jun 23, 2026
Patent 12649837
METHOD FOR PRODUCING POLYAMIDE-BASED RESIN MULTI-STAGE-EXPANDED BEADS
3y 2m to grant Granted Jun 09, 2026
Patent 12630666
URETHANE RESIN COMPOSITION, FOAMED URETHANE SHEET, AND SYNTHETIC LEATHER
4y 7m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
62%
Grant Probability
84%
With Interview (+21.3%)
3y 4m (~3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1057 resolved cases by this examiner. Grant probability derived from career allowance rate.

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