Prosecution Insights
Last updated: May 29, 2026
Application No. 18/275,165

Porous Pellets of Ethylene-Vinyl Alcohol Copolymer, and Method for Producing Same

Non-Final OA §102
Filed
Jul 31, 2023
Priority
Feb 02, 2021 — JP 2021-014689 +1 more
Examiner
BOYLE, KARA BRADY
Art Unit
1766
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Kuraray Co. Ltd.
OA Round
1 (Non-Final)
62%
Grant Probability
Moderate
1-2
OA Rounds
0m
Est. Remaining
52%
With Interview

Examiner Intelligence

Grants 62% of resolved cases
62%
Career Allowance Rate
558 granted / 907 resolved
-3.5% vs TC avg
Minimal -10% lift
Without
With
+-10.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
24 currently pending
Career history
933
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
79.0%
+39.0% vs TC avg
§102
10.4%
-29.6% vs TC avg
§112
8.0%
-32.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 907 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-7 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Kawahara et al. (US 2002/0100997). Kawahara et al. teach a method for producing an ethylene-vinyl-alcohol copolymer resin, the method comprising a step of feeding an aqueous ethylene-vinyl-alcohol copolymer containing from 10 to 1000 parts by weight of water relative to 100 parts by weight of ethylene-vinyl-alcohol copolymer therein, which is about 10wt% to about 91wt% of water, into an extruder, melt-kneading it in the extruder, and then extruding the copolymer out of the extruder. See abstract. The extruded resin is then cut (abstract). The resin temperature at the take-out port (i.e. where the resin is discharged) is 100ºC (see ¶140 and ¶152 of Kawahara et al.), which falls within the range of instant claim 6. The water content of the aqueous ethylene-vinyl-alcohol copolymer is preferably at least 30 parts by weight, more preferably at least 50 parts by weight, and less than 1000 parts by weight, meaning the preferable water content is about 23wt% to less than about 90.9wt%. This anticipates the amount of water in the first step of instant claim 6. See ¶73 of Kawahara et al. The aqueous ethylene-vinyl-alcohol copolymer is melted in an extruder, the composition is extruded, and then the extruded strands are cut into pellets (¶77). This meets the second step of instant claim 6. Kawahara et al. teaches that the temperature of the resin at the take-out port of the extruder was 100ºC, which falls within the range of instant claim 6. Kawahara et al. teaches an example where the extruded resin has a water content of 20%, which falls within the range of instant claims 5 and 6. Identical amounts of identical materials are combined in an identical method to produce an identical product (ethylene-vinyl-alcohol pellets) in the invention of Kawahara et al as recited in the instant claims. The identical particles, produced using identical materials and identical steps are recited in instant claim 6, will necessarily have the same properties as the porous particles of the instant claims, including the proportion (V2/V1 x 100), and pore surface area of the porous pellets as recited in the instant claims, as well as the properties recited in instant claims 2-3. The burden is shifted to Applicants to provide factually supported objective evidence which demonstrates the contrary. MPEP 2112 states “When the PTO shows a sound basis for believing that the products of the applicant and the prior art are the same, the applicant has the burden of showing that they are not.” In re Spada, 911 F.2d 705, 709, 15 USPQ2d 1655, 1658 (Fed. Cir. 1990). It will be made of note that the data of the instant specification does not show the results of a temperature of 100ºC with regards to the resin being discharged from the extruder. One of ordinary skill in the art would expect or at once envisage the results of discharging at 100ºC to produce particles having the instantly claimed properties, as this temperature is recited in instant claim 6, and is not shown in the data. Absent evidence showing the contrary, given that the processing parameters of Kawahara et al. are the same as that of the instant claims, using the same amounts of the same materials to produce the same product with the same process steps as the instantly claimed pellets of EVOH, one of ordinary skill in the art would expect the pellets of Kawahara et al. to necessarily have the instantly claimed properties, which are a results of water content and discharge temperature at extrusion, which are both present in Kawahara et al., shown in Table 1 of the instant specification. The burden is shifted to Applicants to provide factually supported objective evidence which demonstrates the contrary. The water-containing EVOH copolymer of Kawakara et al. discharged from the extruder is cut in a molten state. See ¶150. This meets instant claim 7. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to K. B BOYLE whose telephone number is (571)270-7338. The examiner can normally be reached 8:30 am to 5pm, Monday - Friday. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Randy Gulakowski can be reached at (571) 272-1302. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /K. BOYLE/Primary Examiner, Art Unit 1766
Read full office action

Prosecution Timeline

Jul 31, 2023
Application Filed
Apr 23, 2026
Non-Final Rejection mailed — §102 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
62%
Grant Probability
52%
With Interview (-10.0%)
2y 10m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 907 resolved cases by this examiner. Grant probability derived from career allowance rate.

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