Prosecution Insights
Last updated: October 04, 2026
Application No. 18/286,952

Power Steering Assembly With Targeted and Adjustable Compensation of Roadside Shock Pulses to the Steering Gear and Method for Designing a Power Steering Assembly

Final Rejection §103
Filed
Oct 13, 2023
Priority
Apr 16, 2021 — DE 10 2021 109 655.3 +1 more
Examiner
WATKINS, NATHANIEL WILLIAM
Art Unit
3617
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Knorr-Bremse AG
OA Round
2 (Final)
70%
Grant Probability
Favorable
3-4
OA Rounds
5m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 70% — above average
70%
Career Allowance Rate
31 granted / 44 resolved
+18.5% vs TC avg
Strong +25% interview lift
Without
With
+25.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
20 currently pending
Career history
64
Total Applications
across all art units

Statute-Specific Performance

§101
1.0%
-39.0% vs TC avg
§103
60.6%
+20.6% vs TC avg
§102
20.2%
-19.8% vs TC avg
§112
17.2%
-22.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 44 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Arguments Applicant’s arguments with respect to claims 16-30 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim 16-18, 21, 23-26 and 31-32 are rejected under 35 U.S.C. 103 as being unpatentable over Loh (US 20030173138) in view of Loh. Regarding claim 16, Loh teaches a power steering assembly 10 for electromechanical power steering in a motor vehicle (Abstract, [0013] and [0028], Fig. 1; See 103 rejection of Loh in view of Loh below), comprising: a steering gear 16 ([0017], Fig. 1), wherein the steering gear 16 is configured to transmit a rotational movement introduced by a steering device 12 through an input side 14 of the steering gear 16, to an output side 22 of the steering gear 16 ([0017]-[0018]), and wherein the power steering assembly 10 is configured to convert a movement derived from the output side of the steering gear into a rotational movement of at least one wheel 18 of the motor vehicle about a steering axle ([0018]), via a mechanical connection between the steering gear and the at least one wheel ([0018]; “Opposite ends of shaft 22 are connected through appropriate linkages to wheels 18 so that movement of the shaft changes the steering angle of the wheels”); an adjustable absorption unit 50 for at least partial absorption of road-induced shocks received through the at least one wheel 18 of the motor vehicle ([0020], Fig. 3); and a separate preload unit (the spring biasing mechanism), wherein the separate preload unit is configured to interact with the adjustable absorption unit 50 such that a predetermined preload force is applied to the adjustable absorption unit 50 ([0026] and [0028]). In its primary embodiment, Loh teaches a power steering assembly for hydraulic power steering in a motor vehicle (Abstract, [0013], Fig. 1). However, Loh additionally teaches that the power steering can alternatively be assisted by electrical assist forces from an electric motor ([0028]). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the power steering assembly of Loh to be a power steering assembly for electromechanical power steering in a motor vehicle as Loh alternatively teaches in order to advantageously provide a power-steering system that optimizes driving comfort and safety (Abstract). Regarding claim 17, Loh as modified teaches wherein the separate preload unit comprises at least one first compensation washer 44 ([0019], Fig. 3). Regarding claim 18, Loh as modified teaches wherein the separate preload unit further comprises at least one second compensation washer 46, a second thickness of which differs from a first thickness of the first compensation washer 44 ([0019], Fig. 3). Regarding claim 21, Loh as modified teaches wherein the separate preload unit (the spring biasing mechanism) and the adjustable absorption unit 50 are at least partially movable in relation to one other, in an assembled state, in an axial direction ([0023] and [0026]). Regarding claim 23, Loh as modified teaches wherein the separate preload unit has an end face 42a, wherein the end face 42a forms a contact surface for directly bearing against the adjustable absorption unit 50, for applying the predetermined preload force to the adjustable absorption unit 50 ([0011] and [0019]-[0022], Figs. 3-4). Regarding claim 24, Loh teaches a method for configuring a power steering assembly 10 for electromechanical power steering in a motor vehicle (Abstract, [0013] and [0028], Fig 1; See 103 rejection of Loh in view of Loh below), comprising: integrating an adjustable absorption unit 50 for the at least partial absorption of road-induced shocks received through a wheel 18 of the motor vehicle into a conversion path of a steering movement of the power steering assembly 10 ([0017]-[0018]); providing a separate preload unit ([0026]; the spring biasing mechanism is the separate preload unit); finally setting a predetermined preload force, wherein the predetermined preload force is applied to the adjustable absorption unit 50, wherein the separate preload unit compresses the adjustable absorption unit 50 ([0023] and [0026], Fig. 3); and providing a mechanical connection between the power steering assembly 10 and the wheel 18 ([0018], Fig. 1). In its primary embodiment, Loh teaches a power steering assembly for hydraulic power steering in a motor vehicle (Abstract, [0013], Fig. 1). However, Loh additionally teaches that the power steering can alternatively be assisted by electrical assist forces from an electric motor ([0028]). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the power steering assembly of Loh to be a power steering assembly for electromechanical power steering in a motor vehicle as Loh alternatively teaches in order to advantageously provide a power-steering system that optimizes driving comfort and safety (Abstract). Regarding claim 25, Lou as modified teaches wherein, as the separate preload unit, a first compensation washer 44 is provided adjacent to the adjustable absorption unit 50 for preloading the adjustable absorption unit by targeted compression ([0019] and [0022], Fig. 3). Regarding claim 26, Lou as modified teaches wherein, a second compensation washer 46 is provided adjacent to the adjustable absorption unit 50 for preloading the adjustable absorption unit 50 by targeted compression ([0019] and [0022], Fig. 3), wherein, the second compensation washer 46 has a second thickness that differs from a first thickness of the first compensation washer 44 ([0019], Fig. 3). Regarding claim 31, Loh as modified teaches wherein the separate preload unit is configured to interact with the adjustable absorption unit 50 such that a predetermined preload force is applied to the adjustable absorption unit ([0026] and [0028]). Regarding claim 32, Loh as modified teaches wherein the separate preload unit is configured to interact with the adjustable absorption unit 50 such that a predetermined preload force is applied to the adjustable absorption unit ([0026] and [0028]). Claims 19-20, 22, and 29-30 are rejected under 35 U.S.C. 103 as being unpatentable over Loh in view of Loh, and further in view of Magnus (US 20020189888). Regarding claim 19, Loh as modified teaches that a clamping member 42 can be adjusted to impose preload on a damping member 50 ([0019]-[0022]), but does not teach wherein the preload unit comprises a preload nut. However, Magnus teaches a steering system with a preload unit 140 wherein the preload unit 140 comprises a preload nut 182 ([0029], Fig. 9 of Magnus). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to use a preload nut to impose preload force as Magnus teaches in order to advantageously adjust and set a specific preload on the damper ([0029] of Magnus). Regarding claim 20, Loh as modified teaches wherein the separate preload unit (the spring biasing mechanism) is configured to interact with the adjustable absorption unit 50 such that the predetermined preload force is adjustable via two components 66, 42 engaging with one another substantially continuously via an urging gas pressure source ([0026] and [0028], Fig. 4). Loh does not teach that the two components engage with each other via a thread and counter-thread. However, Magnus teaches a steering system with a preload unit 140 wherein a preload unit 140 is configured to interact with an adjustable absorption unit such that a predetermined preload force is adjustable via two components 144, 182 engaging with one another substantially continuously via a thread and a counter-thread ([0029] of Magnus). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to impart preload on the spring by two components in threaded engagement with each other as Magnus teaches as an alternative way of imparting preload on the spring and the device would have operated as predictable and advantageously allowed a user to set an appropriate spring preload in the system ([0029] of Magnus). Regarding claim 22, Loh as modified does not teach the preload unit being secured in an assembled state to prevent rotation in a circumferential direction, via a securing pin. However, Magnus teaches wherein the separate preload unit 140 is secured in the assembled state to prevent rotation in a circumferential direction, via a securing pin 150 engaging with a groove 164 ([0027], Fig. 9 of Magnus; “Pin 150 is configured with a slot 163 positioned thereon to allow a portion of retainer 152 to be received therein while maintaining pin 150 slidably disposed in an aperture formed in housing 162 to engage an outside surface of a sleeve 144 when screw 154 is fixed against retainer 152 by tightening screw 154 in threaded aperture 158. Sleeve 144 has a channel 164 configured on a periphery thereof to allow axial translation of sleeve 144 while limiting rotation thereof”). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to use the pin and groove of Magnus to circumferentially secure the spring biasing mechanism of Loh in order to advantageously rotationally fix the preload mechanism ([0027] of Magnus). Regarding claim 29, Loh as modified does not teach wherein the preload unit is finally secured to prevent rotation in a circumferential direction. However, Magnus teaches wherein the separate preload unit 140 is secured in the assembled state to prevent rotation in a circumferential direction, via a securing pin 150 engaging with a groove 164 ([0027], Fig. 9 of Magnus; “Pin 150 is configured with a slot 163 positioned thereon to allow a portion of retainer 152 to be received therein while maintaining pin 150 slidably disposed in an aperture formed in housing 162 to engage an outside surface of a sleeve 144 when screw 154 is fixed against retainer 152 by tightening screw 154 in threaded aperture 158. Sleeve 144 has a channel 164 configured on a periphery thereof to allow axial translation of sleeve 144 while limiting rotation thereof”). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to use the pin and groove of Magnus to circumferentially secure the spring biasing mechanism of Loh in order to advantageously rotationally fix the preload mechanism ([0027] of Magnus). Regarding claim 30, Loh as modified teaches wherein securing is achieved by providing a securing pin that engages with a groove in the circumferential direction in a form-fitting manner ([0027], Fig. 9 of Magnus). Claims 27-28 are rejected under 35 U.S.C. 103 as being unpatentable over Loh in view of Loh, and further in view of Kahrs (DE 3843893). Regarding claim 27, Loh as modified teaches wherein, as the separate preload unit, a clamping member 42 is provided adjacent to an adjustable absorption unit 50 for preloading the adjustable absorption unit 50 by targeted compression ([0019]-[0022]), but does not teach wherein the preload unit comprises a preload nut. However, Kahrs teaches a power steering system (Abstract of Kahrs) with a preload unit, wherein a preload nut 69 is provided adjacent to an adjustable absorption unit 50 for preloading the adjustable absorption unit 50 by targeted compression (Paragraph 50, Figs. 5 and 9 of Kahrs). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to use a preload nut to impose preload force as Magnus teaches in order to advantageously adjust and set a specific preload on the damper (Paragraph 50 of Kahrs). Regarding claim 28, Loh as modified teaches a predetermined preload force is set by urging two components 66, 42 towards one another substantially continuously via an urging gas pressure source ([0026] and [0028], Fig. 4). Loh as modified does not teach that the two components engage with each other via a thread and counter-thread. However, Kahrs teaches wherein a predetermined preload force is set by rotating a first component 69 with a thread of the separate preload unit and a second component 26 with a counter-thread engaging with the first component 69 with respect to one another (Paragraph 50, Fig. 5 of Kahrs). Therefore, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to modify the modified power steering assembly of Loh to use a preload nut with a thread and counter-thread connection to urge the nut towards the damper to impose preload force as Kahrs teaches in order to advantageously adjust and set a specific preload on the damper (Paragraph 50 of Kahrs). Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to NATHANIEL WILLIAM WATKINS whose telephone number is (703)756-4744. The examiner can normally be reached Monday-Thursday, 8:30 am -6:00 pm EST; Friday 8:30 am - 2:00 pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, John Olszewski can be reached at 5712722706. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /N.W.W./Examiner, Art Unit 3617 /JOHN OLSZEWSKI/Supervisory Patent Examiner, Art Unit 3617
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Prosecution Timeline

Oct 13, 2023
Application Filed
Mar 02, 2026
Non-Final Rejection mailed — §103
Apr 08, 2026
Applicant Interview (Telephonic)
Apr 08, 2026
Examiner Interview Summary
Jun 02, 2026
Response Filed
Aug 17, 2026
Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
70%
Grant Probability
96%
With Interview (+25.3%)
3y 5m (~5m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 44 resolved cases by this examiner. Grant probability derived from career allowance rate.

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