Prosecution Insights
Last updated: August 16, 2026
Application No. 18/308,816

WEARABLE SURFACE ELECTROMYOGRAPHY SENSOR UNITS AND METHODS OF USE AND FABRICATION

Final Rejection §103
Filed
Apr 28, 2023
Priority
May 04, 2022 — provisional 63/338,112
Examiner
YOON, CHANEL J
Art Unit
3791
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Purdue Research Foundation
OA Round
2 (Final)
53%
Grant Probability
Moderate
3-4
OA Rounds
1m
Est. Remaining
93%
With Interview

Examiner Intelligence

Grants 53% of resolved cases
53%
Career Allowance Rate
110 granted / 206 resolved
-16.6% vs TC avg
Strong +40% interview lift
Without
With
+39.7%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
79 currently pending
Career history
268
Total Applications
across all art units

Statute-Specific Performance

§101
17.4%
-22.6% vs TC avg
§103
36.2%
-3.8% vs TC avg
§102
15.0%
-25.0% vs TC avg
§112
28.4%
-11.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 206 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Amendment Entered In response to the amendment filed on May 21st, 2026, amended claims 1, 3, 8-10, 12, and 15, and new claim 20 are entered. Claims 7 and 11 are canceled, and claims 16-19 remain withdrawn from consideration. Claims 1-6, 8-10, 12-15, and 20 are currently under examination. Response to Arguments Applicant's remarks and amendments with respect to the claim objections have been fully considered. The objections are withdrawn in view of the amendment. Applicant's remarks and amendments with respect to the rejections under 35 U.S.C. 112(b) have been fully considered. The rejections are withdrawn in view of the amendment. Applicant’s arguments with respect to the rejections under 35 U.S.C. 103 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-6, 8-10, 12-15, and 20 are rejected under 35 U.S.C. 103 as being unpatentable over NPL Kim et al (Kim, Min Ku, et al. "Flexible submental sensor patch with remote monitoring controls for management of oropharyngeal swallowing disorders." Science advances 5.12 (2019): eaay3210.; cited by Applicant; previously cited) in view of Strong et al (U.S. Publication No. 2006/0129058 A1). Regarding Claim 1, NPL Kim discloses a wearable surface electromyography (sEMG) sensor unit comprising: a flexible non-stretchable substrate comprising a first layer defining a first side of the substrate (The fabrication of the sensor patch begins with a thin (13 mm), flexible sheet of polyimide (PI); Page 3) and a second layer defining a second side of the substrate (coated with a Cu film (9 mm); Page 3), wherein the substrate has a main body having a multi-sided shape (Fig. 1B); a plurality of sensor electrodes disposed on the first side, the plurality of sensor electrodes including at least a first pair of active electrodes (The measurement of sub-mental sEMG signals occurs by exploiting double-differential recording using two pairs of recording electrodes (Fig. 1B); Page 2); and a ground electrode (a reference (ground) electrode placed on the mastoid process; Page 4); a plurality of traces disposed on the second side (The UV-exposed Cu film was chemically etched in a solution of ferric chloride (FeCl3) to form the two channels of differential sEMG electrodes and the interconnector traces on the surface; Page 6); and vias connecting the traces to the sensor electrodes (A subsequent photolithographic patterning, followed by wet etching with a Cu etchant (CE-100, Transene), defines the recording electrodes and interconnectors for two pairs of sEMG channels and a strain gauge on each side of the PI sheet; Page 3; The UV-exposed Cu film was chemically etched in a solution of ferric chloride (FeCl3) to form the two channels of differential sEMG electrodes and the interconnector traces on the surface; Page 6). NPL Kim fails to specifically teach wherein the substrate has a main body having a triangular shape; wherein the ground electrode is disposed on the same side along with the other electrodes; and wherein the ground electrode is disposed adjacent a corner of the main body that defines an apex of the triangular shape of the main body. In a similar technical field, Strong teaches a system for receiving at least one electromyogram signal representing physiological activity (Abstract), wherein the substrate has a main body having a triangular shape (Examiner’s Note: Enclosure 302 has a triangular shape as shown in Figure 3B); wherein the ground electrode is disposed on the same side along with the other electrodes (Examiner’s Note: Signal electrodes 204 and 206 and reference electrode 208 are shown on the same side in Figure 3B); and wherein the ground electrode is disposed adjacent a corner of the main body that defines an apex of the triangular shape of the main body (Examiner’s Note: Reference electrode 208 is depicted as being disposed adjacent a corner of the main body that defines an apex of the triangular shape of the main body in Figure 3B). It would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to have incorporated the electrode configuration teachings of Strong into those of NPL Kim, since placing the reference electrode in the apex of the triangular shape to help evenly sense electrical potential, balance the electric field, and measure a stable average value. Regarding Claim 2, NPL Kim discloses wherein the first layer comprises a non-stretchable polymeric sheet (The fabrication of the sensor patch begins with a thin (13 mm), flexible sheet of polyimide (PI); Page 3). Regarding Claim 3, NPL Kim discloses wherein the non-stretchable polymeric sheet is a polyimide material (The fabrication of the sensor patch begins with a thin (13 mm), flexible sheet of polyimide (PI); Page 3). Regarding Claim 4, NPL Kim discloses wherein the second layer is a metallic layer (The fabrication of the sensor patch begins with a thin (13 mm), flexible sheet of polyimide (PI) coated with a Cu film (9 mm); Page 3). Regarding Claim 5, NPL Kim discloses wherein the metallic layer is copper (The fabrication of the sensor patch begins with a thin (13 mm), flexible sheet of polyimide (PI) coated with a Cu film (9 mm); Page 3). Regarding Claim 6, NPL Kim discloses wherein the plurality of sensor electrodes further comprises a second pair of active electrodes on the first side, the first and second electrode pairs being symmetrically arranged on opposite sides of a medial axis of the substrate (The measurement of sub-mental sEMG signals occurs by exploiting double-differential recording using two pairs of recording electrodes (Fig. 1B) with relatively small diameter (5 mm) and interelectrode distance (12 mm) to reduce detection volume and consequently minimize the effect of cross-talk (22); Page 2; Examiner’s Note: Figure 1B shows the symmetrical arrangement of the first and second electrode pairs). Regarding Claim 8, NPL Kim discloses wherein the substrate comprises a tab extending from an edge of the main body opposite the apex of the main body (In addition, the sensor patch incorporates a strain gauge (Fig. 1C) to provide piezoresistive responses against relative laryngeal movement during swallowing; Page 2; Figures 1A and 1C; Examiner’s Note: The strain gauge is equivalent to the tab, as it extends from the edge of the body opposite the apex). Regarding Claim 9, NPL Kim fails to disclose wherein the first pair of active electrodes is disposed between the ground electrode and the edge of the main body. In a similar technical field, Strong teaches a system for receiving at least one electromyogram signal representing physiological activity (Abstract), wherein the first pair of active electrodes (signal electrodes 204 and 206) is disposed between the ground electrode and the edge of the main body (Signal electrodes 204 and 206 are disposed between the reference electrode 208 and the edge of the main body shown in Figure 3B). It would have been obvious to one of ordinary skill in the art before the effective filing date of the invention to have incorporated the electrode configuration teachings of Strong into those of NPL Kim in order to help evenly sense electrical potential, balance the electric field, and measure a stable average value. Regarding Claim 10, NPL Kim discloses comprising a reinforcing layer disposed on the substrate, the reinforcing layer being located at interior corners of the substrate on opposite sides of the tab where the edge of the main body intersects the tab (coated with a Cu film; Page 3; Examiner’s Note: The Cu film coats the entire polyimide sheet, which would qualify as at least being located at interior corners of the substrate on opposite sides of the tab where the edge of the main body intersects the tab). Regarding Claim 12, NPL Kim discloses wherein the sEMG sensor unit is configured for application to orofacial musculature of a patient (the sensor patch is mounted to the submental area so that the embedded sEMG electrodes remain in contact with the skin aligned parallel to underlying muscular fibers; Page 2; Figure 1A) and is configured to optimize management of swallowing disorders (The results reported here represent preliminary testing and validation of a user-friendly “bandage-like” skin sensor patch platform that is specifically designed for the submental area, and assess both muscle activity and laryngeal/thyroid notch movement during swallowing and swallowing maneuvers; Page 6). Regarding Claim 13, NPL Kim discloses wherein the wearable sEMG sensor unit does not include an integrated adhesive for adhering to a patient's skin (the sensor patch was contacted to the skin with a clinically accepted adhesive material (~10 μmthick, E = ~5 kPa; Silbione HC2 2022, Bluestar Chemical); Page 8; Examiner’s Note: Because the sensor patch needs an external “clinically accepted adhesive material” to adhere it to the skin, the sensor unit does not inherently include an integrated adhesive). Regarding Claim 14, NPL Kim discloses wherein the first pair of active electrodes comprises differential electrodes (The measurement of sub-mental sEMG signals occurs by exploiting double-differential recording using two pairs of recording electrodes (Fig. 1B); Page 2). Regarding Claim 15, NPL Kim discloses wherein each of the first pair of active electrodes is proportional in size to a muscle of orofacial musculature of a patient (the sensor patch is mounted to the submental area so that the embedded sEMG electrodes remain in contact with the skin aligned parallel to underlying muscular fibers. The measurement of sub-mental sEMG signals occurs by exploiting double-differential recording using two pairs of recording electrodes (Fig. 1B) with relatively small diameter (5 mm) and interelectrode distance (12 mm) to reduce detection volume and consequently minimize the effect of cross-talk (22); Page 2; Figure 1A). Regarding the Claim 20, NPL Kim discloses wherein the first pair of active electrodes are arranged to enable sensing of muscle activity from bilateral muscle pairs of orofacial musculature of a patient (The sEMG signals were then collected from the left and right submental muscles; Page 4; Figure 1A). Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to CHANEL J YOON whose telephone number is (571) 272-2695. The examiner can normally be reached on Monday-Friday 9:00AM-5:00PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Alexander Valvis can be reached on 571-272-4233. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see https://ppair-my.uspto.gov/pair/PrivatePair. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /CHANEL J YOON/Examiner, Art Unit 3791
Read full office action

Prosecution Timeline

Apr 28, 2023
Application Filed
Feb 25, 2026
Non-Final Rejection mailed — §103
May 21, 2026
Response Filed
Aug 04, 2026
Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12648765
ENDOSCOPE PUNCTURE NEEDLE
4y 6m to grant Granted Jun 09, 2026
Patent 12582321
CARDIAC DIASTOLIC FUNCTION ASSESSMENT METHOD, DEVICE, AND SYSTEM
4y 4m to grant Granted Mar 24, 2026
Patent 12533069
Systems and Methods of Electrode Switching for Neurophysiological Sensing and Stimulation
6y 2m to grant Granted Jan 27, 2026
Patent 12521037
APPARATUS, SYSTEM, AND METHOD FOR DETECTING PHYSIOLOGICAL MOVEMENT FROM AUDIO AND MULTIMODAL SIGNALS
3y 5m to grant Granted Jan 13, 2026
Patent 12502112
SYSTEMS AND METHODS FOR EVALUATING ORAL FUNCTION
5y 11m to grant Granted Dec 23, 2025
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

3-4
Expected OA Rounds
53%
Grant Probability
93%
With Interview (+39.7%)
3y 5m (~1m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 206 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month