Prosecution Insights
Last updated: August 17, 2026
Application No. 18/327,664

SYSTEMS AND METHODS FOR A FLOW FIELD PLATE DESIGN FOR POLYMER-ELECTROLYTE-MEMBRANE FUEL CELLS

Non-Final OA §102§103
Filed
Jun 01, 2023
Examiner
SLIFKA, SARAH A
Art Unit
1759
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Toyota Motor Corporation
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
87%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allowance Rate
531 granted / 704 resolved
+10.4% vs TC avg
Moderate +11% lift
Without
With
+11.2%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
20 currently pending
Career history
718
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
55.9%
+15.9% vs TC avg
§102
17.2%
-22.8% vs TC avg
§112
22.5%
-17.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 704 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election without traverse of Group I, claims 1-7 and 15-20 in the reply filed on 05/26/2026 is acknowledged. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1, 2, 4-6 and 15, 16, 18, and19 is/are rejected under 35 U.S.C. 102(a)(2) as being anticipated by Beutel et al (US 7,781,122). Regarding claim 1, Beutel teaches a bipolar plate for a PEM fuel cell including channels for reactant flow and coolant flow (col 1, lines 5-20 and 35-45). The bipolar plate is shown in figures 2-6 to include a cathode flow field defined by zig-zagging channels (col 2, lines 55-65), an anode flow field defined by zig-zagging channels (col 3, lines 5-15), and coolant flow channels wherein the coolant flow channels are aligned such that the channels are interweaved across one another (col 3, lines 35-45). The zig-zagging shape is considered to meet the instantly claimed “z-shaped” and the interweaved channels are considered to meet the instantly claimed “x-shaped” pattern. Regarding claim 2, figures 1-5 show the reactant flow channels to be parallel, as claimed. Regarding claim 4, Beutel shows in figures 2-6 that horizontal flow in relation to the inlet location is present due to the shape of the channels being horizontal to the inlet location. Regarding claim 5, Beutel teaches the cathode inlet and outlet headers to be shown in figure 2 as component 36 (col 2, lines 60-67) and the anode inlet and outlet headers to be component 50 of figure 3 (col 3, lines 5-15) which are opposite sides of the bipolar plate 14. Regarding claim 6, Beutel teaches the cathode inlet and outlet headers to be shown in figure 2 as component 36 (col 2, lines 60-67) and the coolant inlet 38 is further included on the cathode plate 22 (col 2, line 56- col 3, line 20). Regarding claim 15, Beutel teaches a bipolar plate for a PEM fuel cell including channels for reactant flow and coolant flow (col 1, lines 5-20 and 35-45). The bipolar plate is shown in figures 2-6 to include a cathode flow field defined by zig-zagging channels (col 2, lines 55-65), an anode flow field defined by zig-zagging channels (col 3, lines 5-15), and coolant flow channels wherein the coolant flow channels are aligned such that the channels are interweaved across one another (col 3, lines 35-45). The zig-zagging shape is considered to meet the instantly claimed “z-shaped” and the interweaved channels are considered to meet the instantly claimed “x-shaped” pattern. Regarding claim 16, figures 1-5 show the reactant flow channels to be parallel, as claimed. Regarding claim 18, Beutel shows in figures 2-6 that horizontal flow in relation to the inlet location is present due to the shape of the channels being horizontal to the inlet location. Regarding claim 19, Beutel teaches the cathode inlet and outlet headers to be shown in figure 2 as component 36 (col 2, lines 60-67) and the anode inlet and outlet headers to be component 50 of figure 3 (col 3, lines 5-15) which are opposite sides of the bipolar plate 14. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 3, 7, 17, and 20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Beutel et al (US 7,781,122). Regarding claim 3, Beutel teaches the channels of the cathode and anode plates have the same geometric configuration but the angle will vary (col 3, lines 43-57). Beutel does not explicitly teach the channels being tilted opposite each other, as claimed. However, it would have been obvious to one of ordinary skill in the art before the effective date of the claimed invention to tilt the channels away from each other to ensure separation as would be considered obvious to try by an ordinarily skilled artisan without undue experimentation and with a reasonable expectation of success. Regarding claim 7, Beutel teaches the bipolar plate as discussed above. Beutel does not explicitly teach the singular Z-shape as claimed. However, it would have been obvious to one of ordinary skill in the art before the effective date of the claimed invention to utilize a singular Z-shape as opposed to the zig zag shape as taught by Beutel, as such would be considered design choice and would be obvious to try without undue experimentation and with a reasonable expectation of success. Regarding claim 17, Beutel teaches the channels of the cathode and anode plates have the same geometric configuration but the angle will vary (col 3, lines 43-57). Beutel does not explicitly teach the channels being tilted opposite each other, as claimed. However, it would have been obvious to one of ordinary skill in the art before the effective date of the claimed invention to tilt the channels away from each other to ensure separation as would be considered obvious to try by an ordinarily skilled artisan without undue experimentation and with a reasonable expectation of success. Regarding claim 20, Beutel teaches the bipolar plate as discussed above. Beutel does not explicitly teach the singular Z-shape as claimed. However, it would have been obvious to one of ordinary skill in the art before the effective date of the claimed invention to utilize a singular Z-shape as opposed to the zig zag shape as taught by Beutel, as such would be considered design choice and would be obvious to try without undue experimentation and with a reasonable expectation of success. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to SARAH A SLIFKA whose telephone number is (571)270-5838. The examiner can normally be reached Monday-Friday 9am-5:30pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Curtis Mayes can be reached at 571-272-1234. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SARAH A. SLIFKA/Primary Examiner, Art Unit 1759 July 16, 2026
Read full office action

Prosecution Timeline

Jun 01, 2023
Application Filed
Jul 21, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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Patent 12683172
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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
87%
With Interview (+11.2%)
3y 0m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 704 resolved cases by this examiner. Grant probability derived from career allowance rate.

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