DETAILED ACTION
Notice of Pre-AIA or AIA Status
The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA .
Claim Rejections - 35 USC § 102
In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status.
The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action:
A person shall be entitled to a patent unless –
(a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention.
Claims 1, 3-5, and 19-20 are rejected under 35 U.S.C. 102(a)(1) as being anticipated over embodiment of Figs. 1-4 of Yoshimura (JP H0510596 A and see the PDF attached).
Regarding independent claim 1, embodiment of Figs. 1-4 of Yoshimura discloses, a heater element (see ceramic heater 11 in Figs. 1 and 4 and see Figs. 2-3) for heating a vehicle cabin, comprising:
a honeycomb structure (see honeycomb-shaped ceramic molded product 17 in Fig. 2, Fig. 3 and disclosed in the specification “FIG. 3 is a view of the honeycomb structure of the same honeycomb molded product. It is composed of a cell 16 in which a vertical rib 14 and a horizontal rib 15 having a thickness of 0.5 mm are combined, and the cell size is 1”) comprising: an outer peripheral wall (see annotated in Fig. 2); and partition walls (see a vertical rib 14 and a horizontal rib 15 in Fig. 3) disposed on an inner side of the outer peripheral wall (see Fig. 3), the partition walls defining a plurality of cells (see cells 16 in Fig. 3), each forming a flow path from a first end face to a second end face (see Fig. 2 and 3), the outer peripheral wall and the partition walls comprising a material having a PTC property (disclosed in the specification “A heater with a PTC characteristic is stable and safe”); and
a pair of electrode layers (see electrodes 12 in Fig. 2) provided on a surface of the outer peripheral wall (see Fig. 2),
wherein the honeycomb structure (17) has a shape having a long axis (see 140 mm in Fig. Fig. 2) and a short axis (see 40 mm in Fig. 2) in a cross section orthogonal to a central axis (see annotated Fig. 2),
wherein the honeycomb structure (17) does not have partition walls (see annotated Fig. 2) parallel to the long axis in the cross section orthogonal to the central axis (see Fig. 2).
wherein the pair of electrode layers (12) are formed in a band shape (see Fig. 2) extending parallel to the central axis (see annotated Fig. 2), and are arranged on the surface of the outer peripheral wall (see annotated Fig. 2) so as to face each other across the long axis (140mm) passing through a center of gravity of the honeycomb structure (17) in the cross section orthogonal to the central axis (see Fig. 2 and disclosed in the specification “Electrodes 12 and electrode plates 13 are attached above and below the honeycomb-shaped ceramic molded product 17”), and
wherein the heater element (11) further comprises a plate-shaped external connecting member (see electrode plate 13 in Fig. 2) disposed on an end portion side of each of the electrode layers (see Fig. 2), the plate-shaped external connecting member (13) being in plane contact with each of the electrode layers (see Fig. 2 and disclosed in the specification “The electrode plate 13 attached to the electrode 12 is connected to the lead wire 20 through a hole (not shown) of the insulating insulator 19”).
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Regarding claim 3, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 1, and embodiment of Figs. 1-4 of Yoshimura further discloses wherein each of the external connecting members (13) is arranged on one end portion side of the electrode layer (12) parallel to the central axis (see annotated Fig. 2), and extends outwardly from the end portion side in the same direction (see Fig. 2).
Regarding claim 4, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 1, and embodiment of Figs. 1-4 of Yoshimura further discloses wherein the honeycomb structure (17) has a rectangular cross section orthogonal to the central axis (see Fig. 2), and the pair of electrode layers (12) are disposed on both sides of the outer peripheral wall including long sides of the rectangular cross section (see Fig. 2).
Regarding claim 5, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 4, and embodiment of Figs. 1-4 of Yoshimura further discloses wherein the rectangular cross section has a ratio of a short side length (40 mm in Fig. 2) to a long side length (140mm) of 1:2 to 1:15 (see Fig. 2 and disclosed in the specification “The outer dimensions are 140 mm x 40 mm and depth 15 mm”, wherein the ratio of 40/140 is about 1:3.5).
Regarding independent claim 19, embodiment of Figs. 1-4 of Yoshimura discloses, a heater element (see ceramic heater 11 in Figs. 1 and 4 and see Figs. 2-3) for purifying a vehicle cabin, comprising:
a honeycomb structure (see honeycomb-shaped ceramic molded product 17 in Fig. 2, Fig. 3 and disclosed in the specification “FIG. 3 is a view of the honeycomb structure of the same honeycomb molded product. It is composed of a cell 16 in which a vertical rib 14 and a horizontal rib 15 having a thickness of 0.5 mm are combined, and the cell size is 1”) comprising:
an outer peripheral wall (see a vertical rib 14 and a horizontal rib 15 in Fig. 3); and partition walls (see a vertical rib 14 and a horizontal rib 15 in Fig. 3) disposed on an inner side of the outer peripheral wall (see Fig. 3), the partition walls (see a vertical rib 14 and a horizontal rib 15 in Fig. 3) defining a plurality of cells (see cells 16 in Fig. 3) each forming a flow path from a first end face to a second end face (see Fig. 2 and 3), the outer peripheral wall and the partition walls comprising a material having a PTC property (disclosed in the specification “A heater with a PTC characteristic is stable and safe”);
a pair of electrode layers (see electrodes 12 in Fig. 2) provided on a surface of the outer peripheral wall (see Fig. 2);
and a functional material-containing layer provided on surfaces of the partition walls (disclosed in the specification “since the conductive honeycomb-shaped ceramic molded product is fired to be porous and the platinum-based particles are carried as the noble metal-based particles, the catalyst is activated by the heat generation of the ceramic heater 11. When the air flowing in through the suction port 5 passes through the ceramic heater 11, it comes into contact with the heated platinum-based particles, and the odor is directly oxidized and deodorized”),
wherein the honeycomb structure (17) has a shape having a long axis (see 140 mm in Fig. Fig. 2) and a short axis (see 40 mm in Fig. 2) in a cross section orthogonal to a central axis (see annotated Fig. 2),
wherein the pair of electrode layers (12) are formed in a band shape (see Fig. 2) extending parallel to the central axis (see annotated Fig. 2), and are arranged on the surface of the outer peripheral wall (see annotated Fig. 2) so as to face each other across the long axis (140mm) passing through a center of gravity of the honeycomb structure (17) in the cross section orthogonal to the central axis (see Fig. 2 and disclosed in the specification “Electrodes 12 and electrode plates 13 are attached above and below the honeycomb-shaped ceramic molded product 17”),
wherein the functional material-containing layer comprises at least one adsorbent selected from the group consisting of zeolite, silica gel, activated carbon, alumina, silica, low-crystalline clay, and amorphous aluminum silicate (disclosed in the specification “since the conductive honeycomb-shaped ceramic molded product is fired to be porous and the platinum-based particles are carried as the noble metal-based particles, the catalyst is activated by the heat generation of the ceramic heater 11. When the air flowing in through the suction port 5 passes through the ceramic heater 11, it comes into contact with the heated platinum-based particles, and the odor is directly oxidized and deodorized”, wherein it is known that catalyst materials typically consist of active metals such as Pt, Pd, Co, Ni, Mo, or W supported on high‑surface‑area substrates like alumina, silica, zeolites, or carbon, enabling faster chemical reactions through increased active surface sites and stability); and
wherein the heater element (11) further comprises a plate-shaped external connecting member (see electrode plate 13 in Fig. 2) disposed on an end portion side of each of the electrode layers (see Fig. 2), the plate-shaped external connecting member (13) being in plane contact with each of the electrode layers (see Fig. 2 and disclosed in the specification “The electrode plate 13 attached to the electrode 12 is connected to the lead wire 20 through a hole (not shown) of the insulating insulator 19”).
Regarding claim 20, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 19, and embodiment of Figs. 1-4 of Yoshimura further discloses wherein the functional material-containing layer comprises a functional material having a function of adsorbing one or more selected from water vapor, carbon dioxide and odor components (disclosed in the specification “since the conductive honeycomb-shaped ceramic molded product is fired to be porous and the platinum-based particles are carried as the noble metal-based particles, the catalyst is activated by the heat generation of the ceramic heater 11. When the air flowing in through the suction port 5 passes through the ceramic heater 11, it comes into contact with the heated platinum-based particles, and the odor is directly oxidized and deodorized”).
Claim Rejections - 35 USC § 103
In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status.
The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action:
A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made.
The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows:
1. Determining the scope and contents of the prior art.
2. Ascertaining the differences between the prior art and the claims at issue.
3. Resolving the level of ordinary skill in the pertinent art.
4. Considering objective evidence present in the application indicating obviousness or nonobviousness.
This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention.
Claim 2 is rejected under 35 U.S.C. 103 as being unpatentable over embodiment of Figs. 1-4 of Yoshimura in view of embodiment of Fig. 9 of Yoshimura (JP H0510596 A and see the PDF attached).
Regarding claim 2, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 1.
However, embodiment of Figs. 1-4 of Yoshimura does not explicitly disclose wherein the external connecting member has substantially the same width as that of an end portion of the electrode layer on which the external connecting member is arranged.
Nonetheless, embodiment of Fig. 9 of Yoshimura teaches, wherein the external connecting member (see lead terminal 31 in Fig. 9) has substantially the same width as that of an end portion of the electrode layer (see electrode 30) on which the external connecting member is arranged (see Fig. 1).
Hence, at the time the invention was made, it would have been obvious mater of design choice to a person of ordinary skill in the art to modify the width of the external connecting member of embodiment of Figs. 1-4 so as the external connecting member has substantially the same width as that of an end portion of the electrode layer on which the external connecting member is arranged as taught/suggested by embodiment of Fig. 9 because applicant has not disclosed that the limitation “the external connecting member has substantially the same width as that of an end portion of the electrode layer on which the external connecting member is arranged” provides an advantage is used for particular purpose or solves a stated problem. One of ordinary skill in the art would have expected the Applicant' s invention to perform equally well with “the external connecting member has substantially the same width as that of an end portion of the electrode layer on which the external connecting member is arranged” or “the external connecting member has substantially a smaller width than that of an end portion of the electrode layer on which the external connecting member is arranged”, because both widths would perform the function of connections equally well (MPEP 2144.04 IV B).
Claim 7 is rejected under 35 U.S.C. 103 as being unpatentable over embodiment of Figs. 1-4 of Yoshimura in view of Kasai (US 20140010720 A1).
Regarding claim 7, embodiment of Figs. 1-4 of Yoshimura discloses, the heater element according to claim 1, embodiment of Figs. 1-4 of Yoshimura further discloses wherein the honeycomb structure (17) has an angle of each of the partition walls relative to the long axis of 90° in the cross section orthogonal to the center axis (see Fig. 3).
However, embodiment of Figs. 1-4 of Yoshimura does not explicitly disclose wherein the honeycomb structure has an angle of each of the partition walls relative to the long axis of 30 to 60° in the cross section orthogonal to the center axis.
Nonetheless, Kasai teaches, wherein the honeycomb structure has an angle of each of the partition walls relative to the long axis of 30 to 60° in the cross section orthogonal to the center axis (see Fig. 5 and disclosed in para 0038 “the angle .theta. of 0.5 times the center angle .alpha. is further […] preferably from 30 to 55.degree”).
Hence, at the time the invention was made, it would have been obvious mater of design choice to a person of ordinary skill in the art to modify the honeycomb structure of Yoshimura wherein the honeycomb structure has an angle of each of the partition walls relative to the long axis of 30 to 60° in the cross section orthogonal to the center axis as suggested/taught by Kasai in order effectively suppress the deviation of the current flowing through the honeycomb structure (see para 0038 and 0039 by Kasai).
Response to Amendment
The amendment of 07/27/2026 is acknowledged.
Response to Arguments
Applicant's arguments, see remarks, filed on 07/27/2026 have been fully considered.
The remarks begin by noting the claim status and amendments. The remarks then address previous claim interpretation under 35 U.S.C 112 (f), and the rejections of the claims under 35 U.S.C 112 (b). The claim interpretation under 112(f) and rejections of the claims under 112b are withdrawn from further consideration.
The remarks then address the rejections of independent claim 1 and claim 19 under 35 U.S.C. 102. Regarding claim 1, the Applicant’s arguments have been fully considered but are not persuasive since embodiment of Figs. 1-4 of Yoshimura discloses partition walls formed by vertical ribs 14 and horizontal ribs 15 as seen in Fig. 3, wherein even though the horizontal ribs of the partition walls are parallel to the long axis in the cross section orthogonal to the central axis, the vertical ribs of partition walls are orthogonal and not parallel to the long axis in the cross section orthogonal to the central axis. In other words, embodiment of Figs. 1-4 of Yoshimura discloses the honeycomb structure does not have partition walls parallel to the long axis in the cross section orthogonal to the central axis since the claim does not explicitly recite all sides of the partition walls are not parallel to the long axis in the cross section orthogonal to the central axis. Regarding claim 19, the Applicant’s arguments have been fully considered, but are not persuasive since Yoshimura discloses the functional material-containing layer comprises the catalyst that is activated by the heat generation of the ceramic heater 11, wherein it is known that catalyst materials typically consist of active metals such as Pt, Pd, Co, Ni, Mo, or W supported on high‑surface‑area substrates like alumina, silica, zeolites, or carbon, enabling faster chemical reactions through increased active surface sites and stability.
The remarks provide a conclusion requesting allowance. However, the claims are presently rejected as set forth and explained above.
Conclusion
Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a).
A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any extension fee pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the date of this final action.
Any inquiry concerning this communication or earlier communications from the examiner should be directed to VY T NGUYEN whose telephone number is (571) 272-6015. The examiner can normally be reached Monday-Friday approx. 9:00 am-5:00 pm ET.
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If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Ibrahime Abraham can be reached on (571) 270-5569. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300.
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/VY T NGUYEN/Examiner, Art Unit 3761
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