Prosecution Insights
Last updated: April 19, 2026
Application No. 18/354,123

METHANE PRODUCTION SYSTEM AND METHANE PRODUCTION METHOD

Non-Final OA §102
Filed
Jul 18, 2023
Examiner
MENDEZ, ZULMARIAM
Art Unit
1794
Tech Center
1700 — Chemical & Materials Engineering
Assignee
NGK Insulators Ltd.
OA Round
1 (Non-Final)
66%
Grant Probability
Favorable
1-2
OA Rounds
3y 2m
To Grant
88%
With Interview

Examiner Intelligence

Grants 66% — above average
66%
Career Allow Rate
612 granted / 933 resolved
+0.6% vs TC avg
Strong +22% interview lift
Without
With
+22.1%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
36 currently pending
Career history
969
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
59.6%
+19.6% vs TC avg
§102
23.8%
-16.2% vs TC avg
§112
10.4%
-29.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 933 resolved cases

Office Action

§102
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-6 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Brunot et al. (US Patent Application Publication no. 2019/0194816). Regarding claim 1, Brunot discloses a methane production system (paragraph 5) comprising: a co-electrolysis/reforming cell having a first electrode, a second electrode, and an electrolyte disposed between the first electrode and the second electrode (paragraphs 5, 15-17, 46); and a control unit configured to control an operating temperature of the co-electrolysis/reforming cell (step (a) comprises co-electrolysis of steam and carbon dioxide at a first temperature, followed by a step (b) comprising a methanation reaction carried out at a temperature which is inferior to at least 100oC to the temperature of step (a). Brunot further teaches controlling the temperature by controlling the flow rates of the reagents injected into the reactor and thus, a control unit is necessarily present to perform the function – paragraphs 43-44, 57), wherein the co-electrolysis/reforming cell operates in either a co-electrolysis mode in which H2 and CO are produced at the first electrode from CO2 and H2O (paragraphs 35, 50), or a reforming mode in which CH4 is produced at the first electrode from the H2 and CO produced in the co-electrolysis mode (paragraphs 36-38, 51), and the control unit makes an operating temperature of the co-electrolysis/reforming cell in the reforming mode lower than an operating temperature of the co-electrolysis/reforming cell in the co-electrolysis mode (step (b) is carried out at a temperature inferior to at least 100oC to the temperature of step (a); paragraphs 43-44). Regarding claim 2, Brunot further teaches wherein the operating temperature of the co-electrolysis/reforming cell in the co-electrolysis mode is 700°C or more and 850°C or less (paragraphs 41, 43), and the operating temperature of the co-electrolysis/reforming cell in the reforming mode is inferior to at least 100°C to the temperature of step a (paragraph 44). Regarding claim 3, Brunot discloses a storage/supply unit configured to store the H2 and CO produced at the first electrode when the co-electrolysis/reforming cell operates in the co-electrolysis mode, and supply the stored H2 and CO to the first electrode when the co-electrolysis/reforming cell operates in the reforming mode (paragraphs 35-38, 47, 50-51, 85). Regarding claim 4, Brunot discloses a methane production method (paragraph 5) using a co-electrolysis/reforming cell having a first electrode, a second electrode, and an electrolyte disposed between the first electrode and the second electrode (paragraphs 5, 15-17, 46), the method comprising: a co-electrolyzing step of producing H2 and CO at the first electrode from CO2 and H2O (paragraphs 35, 50); and a reforming step of producing CH4 at the first electrode from the H2 and CO produced in the co-electrolyzing step (paragraphs 36-38, 51). Regarding claim 5, Brunot further teaches a first storing step of storing the H2 and CO produced in the co-electrolyzing step, wherein, in the reforming step, CH4 is produced from the H2 and CO stored in the storing step (paragraphs 35-38, 47, 50-51, 85 – the gases produced are collected). Regarding claim 6, Brunot discloses a second storing step of storing the CH4 produced in the reforming step (paragraphs 35-38, 47, 50-51, 85 – the gases produced are collected and distributed as needed). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ZULMARIAM MENDEZ whose telephone number is (571)272-9805. The examiner can normally be reached M-F 8am-4:30p. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, James Lin can be reached at 571-272-8902. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ZULMARIAM MENDEZ/Primary Examiner, Art Unit 1794
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Prosecution Timeline

Jul 18, 2023
Application Filed
Jan 09, 2026
Non-Final Rejection — §102 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
66%
Grant Probability
88%
With Interview (+22.1%)
3y 2m
Median Time to Grant
Low
PTA Risk
Based on 933 resolved cases by this examiner. Grant probability derived from career allow rate.

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