Prosecution Insights
Last updated: October 04, 2026
Application No. 18/360,839

PLANAR MAGNETIC ELEMENT AND MANUFACTURING METHOD THEREOF

Non-Final OA §102§103§112
Filed
Jul 28, 2023
Priority
Oct 21, 2022 — CN 202211294715.3
Examiner
LIAN, MANG TIN BIK
Art Unit
2837
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Delta Electronics (Shanghai) Co., Ltd.
OA Round
1 (Non-Final)
70%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
96%
With Interview

Examiner Intelligence

Grants 70% — above average
70%
Career Allowance Rate
945 granted / 1342 resolved
+2.4% vs TC avg
Strong +26% interview lift
Without
With
+26.0%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
71 currently pending
Career history
1412
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
56.2%
+16.2% vs TC avg
§102
21.8%
-18.2% vs TC avg
§112
20.0%
-20.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1342 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election of Species X, FIG. 9, and claims 1-6, 11, 12 and 15 in the reply filed on 06/18/2026 is acknowledged. Because applicant did not distinctly and specifically point out the supposed errors in the restriction requirement, the election has been treated as an election without traverse (MPEP § 818.01(a)). Claims 7-10, 13, 14 and 16-19 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected Species, there being no allowable generic or linking claim. Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Information Disclosure Statement The information disclosure statement (IDS) submitted on 07/28/2023 is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Drawings The drawings are objected to under 37 CFR 1.83(a). The drawings must show every feature of the invention specified in the claims. Therefore, the “the splicing part is provided with a single air gap; or, the splicing part is provided with a plurality of air gaps distributed at intervals” as recited in claim 4 and the “the plurality of air gaps is distributed at equal intervals” as claimed in claim 5 and must be shown or the feature(s) canceled from the claim(s). No new matter should be entered. Corrected drawing sheets in compliance with 37 CFR 1.121(d) are required in reply to the Office action to avoid abandonment of the application. Any amended replacement drawing sheet should include all of the figures appearing on the immediate prior version of the sheet, even if only one figure is being amended. The figure or figure number of an amended drawing should not be labeled as “amended.” If a drawing figure is to be canceled, the appropriate figure must be removed from the replacement sheet, and where necessary, the remaining figures must be renumbered and appropriate changes made to the brief description of the several views of the drawings for consistency. Additional replacement sheets may be necessary to show the renumbering of the remaining figures. Each drawing sheet submitted after the filing date of an application must be labeled in the top margin as either “Replacement Sheet” or “New Sheet” pursuant to 37 CFR 1.121(d). If the changes are not accepted by the examiner, the applicant will be notified and informed of any required corrective action in the next Office action. The objection to the drawings will not be held in abeyance. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 12 and 15 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Regarding claims 12 and 15, the limitations are unclear because there are multiple “and/or” limitations in each claim 12 and 15. While a single “and/or” may not raise the limitations unclear, a plurality of “and/or” limitations can cause 112(b) issues, and in the case, the plurality of “and/or” limitations indeed make the scope of the claims unclear. Regarding claim 15, it’s also clear what’s intended by “the primary winding thus formed and/or the secondary winding thus formed are insulated from the corresponding limb, and there is a gap between the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding and the corresponding limb” as claimed. Specifically, claim 1 requires “all air gaps” be filled with potting adhesive, so how can there be “a gap between the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding and the corresponding limb” in claim 15? This limitation in question appears to contradict “potting adhesive, filled in all air gaps” as required by claim 1. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-3, 6, 11, 12 and 15 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Uryu (U.S. PG. Pub. No. 2020/0235657 A1). With respect to claim 1, Uryu teaches a planar magnetic element 1 (FIGs. 12-14), comprising: a housing 3a, with an internal space (“small compartment” para. [0081]); a core 4 and 5 (see FIG. 3 for exploded view), accommodated in the internal space of the housing, and the core comprising at least one limb 5a and or 5b; at least one planar winding 6 corresponding to the limb; and potting adhesive 8, filled in all air gaps in the internal space, and blocking the clearance and creepage path between the planar winding and the core and/or between the two planar windings (paras. [0080] and [0081]). PNG media_image1.png 328 518 media_image1.png Greyscale With respect to claim 2, Uryu teaches the planar magnetic element according to claim 1, wherein, the core is of a spliced core structure formed by splicing multiple core parts 4 and 5 (para. [0081]). With respect to claim 3, Uryu teaches the planar magnetic element according to claim 2, wherein the spliced core structure comprises an upper core 4 and a lower core 5, and the upper core and the lower core are spliced to form a splicing part (para. [0081]). With respect to claim 6, Hiratsuka teaches the planar magnetic element according to claim 3, wherein, the upper core and the lower core of the spliced core structure are directly spliced to form the splicing part and have the same potential (para. [0081]); or, the splicing part includes an insulating material for electrical isolation, and the upper core and the lower core respectively on either sides of the insulating material have different potentials. With respect to claim 11, Uryu teaches the planar magnetic element according to claim 1, the planar magnetic element is a planar transformer, wherein at least two planar windings respectively form a primary winding and a secondary winding (para. [0041]). With respect to claim 12, best understood in view of 35 USC 112(b) rejection, Uryu teaches the planar magnetic element according to claim 11, wherein, the primary winding thus formed includes only one primary planar winding; and/or, the secondary winding thus formed includes only one secondary planar winding (para. [0041]); or, the primary winding thus formed includes multiple primary planar windings, and the multiple primary planar windings are electrically connected in series or in parallel; and/or, the secondary winding thus formed includes multiple secondary planar windings, and the multiple secondary planar windings are electrically connected in series, or in parallel, or in a series-parallel hybrid structure. With respect to claim 15, best understood in view of 35 USC 112(b) rejection, Uryu teaches the planar magnetic element according to claim 11, wherein, the primary winding thus formed and/or the secondary winding thus formed are insulated from the corresponding limb, and there is a gap between the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding and the corresponding limb; or, the primary winding thus formed or the secondary winding thus formed is equipotential to the core, wherein the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding is/are bonded with the corresponding limb (para. [0081]). Claims 1-3, 6, 11, 12 and 15 are also rejected under 35 U.S.C. 102(a)(1) as being anticipated by Hiratsuka et al. (U.S. PG. Pub. No. 2019/0066906 A1, hereinafter Hiratsuka). With respect to claim 1, Hiratsuka teaches a planar magnetic element 300 (FIG. 3), comprising: a housing 31, with an internal space 35 and or 36; a core 27 and or 28 (see FIG. 2A for exploded view), accommodated in the internal space of the housing, and the core comprising at least one limb (any limb 24a-27c or 28a-28c); at least one planar winding 21 corresponding to the limb; and potting adhesive 55, filled in all air gaps in the internal space, and blocking the clearance and creepage path between the planar winding and the core and/or between the two planar windings (paras. [0041], [0046] and [0057]). PNG media_image2.png 638 484 media_image2.png Greyscale With respect to claim 2, Hiratsuka teaches the planar magnetic element according to claim 1, wherein, the core is of a spliced core structure formed by splicing multiple core parts 27 and 28 (para. [0041]). With respect to claim 3, Hiratsuka teaches the planar magnetic element according to claim 2, wherein the spliced core structure comprises an upper core 28 and a lower core 27, and the upper core and the lower core are spliced to form a splicing part (para. [0041]). With respect to claim 6, Hiratsuka teaches the planar magnetic element according to claim 3, wherein, the upper core and the lower core of the spliced core structure are directly spliced to form the splicing part and have the same potential (para. [0041]); or, the splicing part includes an insulating material for electrical isolation, and the upper core and the lower core respectively on either sides of the insulating material have different potentials. With respect to claim 11, Hiratsuka teaches the planar magnetic element according to claim 1, the planar magnetic element is a planar transformer, wherein at least two planar windings respectively form a primary winding and a secondary winding (para. [0037]). With respect to claim 12, best understood in view of 35 USC 112(b) rejection, Hiratsuka teaches the planar magnetic element according to claim 11, wherein, the primary winding thus formed includes only one primary planar winding; and/or, the secondary winding thus formed includes only one secondary planar winding (para. [0037]); or, the primary winding thus formed includes multiple primary planar windings, and the multiple primary planar windings are electrically connected in series or in parallel; and/or, the secondary winding thus formed includes multiple secondary planar windings, and the multiple secondary planar windings are electrically connected in series, or in parallel, or in a series-parallel hybrid structure. With respect to claim 15, best understood in view of 35 USC 112(b) rejection, Hiratsuka teaches the planar magnetic element according to claim 11, wherein, the primary winding thus formed and/or the secondary winding thus formed are insulated from the corresponding limb, and there is a gap between the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding and the corresponding limb; or, the primary winding thus formed or the secondary winding thus formed is equipotential to the core, wherein the primary planar winding forming the primary winding and/or the secondary planar winding forming the secondary winding is/are bonded with the corresponding limb (para. [0037]). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 4 and 5 are rejected under 35 U.S.C. 103 as being unpatentable over Hiratsuka, as applied to claim 3 above, in view of Mao et al. (U.S. PG. Pub. No. 2010/0103585 A1, hereinafter “Mao”). With respect to claim 4, Hiratsuka teaches the planar magnetic element according to claim 3. Hiratsuka does not expressly teach the splicing part is provided with a single air gap; or, the splicing part is provided with a plurality of air gaps distributed at intervals. Mao teaches a planar magnetic element (FIG. 1), wherein the splicing part is provided with a single air gap 30 (para. [0026]); or, the splicing part is provided with a plurality of air gaps distributed at intervals. It would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to have the air gap as taught by Mao to the planar magnetic element of Hiratsuka to provide the required magnetic saturation characteristics to meet design requirements. With respect to claim 5, Hiratsuka in view of Mao teaches the planar magnetic element according to claim 4, wherein the plurality of air gaps is distributed at equal intervals (Mao, para. [0026]). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. A list of pertinent prior art is attached in form PTO-892. Any inquiry concerning this communication or earlier communications from the examiner should be directed to MANGTIN LIAN whose telephone number is (571)270-5729. The examiner can normally be reached Monday-Friday 0800-1700. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Shawki S. Ismail can be reached at 571-272-3985. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MANG TIN BIK LIAN/ Primary Examiner, Art Unit 2837
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Prosecution Timeline

Jul 28, 2023
Application Filed
Aug 10, 2026
Non-Final Rejection mailed — §102, §103, §112 (current)

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Prosecution Projections

1-2
Expected OA Rounds
70%
Grant Probability
96%
With Interview (+26.0%)
2y 7m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1342 resolved cases by this examiner. Grant probability derived from career allowance rate.

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