Prosecution Insights
Last updated: April 19, 2026
Application No. 18/361,593

THERMAL MANAGEMENT SYSTEM FOR AN ELECTRIC VEHICLE

Non-Final OA §103
Filed
Jul 28, 2023
Examiner
IGUE, ROBERTO TOSHIHARU
Art Unit
3741
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Honeywell International Inc.
OA Round
3 (Non-Final)
58%
Grant Probability
Moderate
3-4
OA Rounds
2y 7m
To Grant
75%
With Interview

Examiner Intelligence

Grants 58% of resolved cases
58%
Career Allow Rate
25 granted / 43 resolved
-11.9% vs TC avg
Strong +17% interview lift
Without
With
+17.1%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
32 currently pending
Career history
75
Total Applications
across all art units

Statute-Specific Performance

§101
2.0%
-38.0% vs TC avg
§103
57.3%
+17.3% vs TC avg
§102
8.0%
-32.0% vs TC avg
§112
29.2%
-10.8% vs TC avg
Black line = Tech Center average estimate • Based on career data from 43 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . This is in response to the correspondence filed on 10/23/2025. Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 10/23/2025 has been entered. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim(s) 1-8, 11-19, 21-22 is/are rejected under 35 U.S.C. 103 as being unpatentable over Shidore 20230046910 in view of Filangi 20160380280 and Cantrell 20230067744. Regarding claim 1, Shidore teaches: A system comprising: a heat exchanger (inter alia, 74, 86) configured to be thermally coupled to a cooling system (inter alia, modular thermal control system 50, Fig 2) of an electrified aircraft propulsion (EAP) system (inter alia, electric motor assembly 20 [0040] and the vehicle subsystems in paragraph [0032]; aircraft [0038]) of a vehicle ([0038]), wherein the cooling system is thermally coupled to at least two subsystems of a plurality of subsystems of the EAP system (“A modular thermal control system includes a modular thermal control unit configured to be removably installed into a vehicle and connected in thermal communication with one or more vehicle subsystems or components, such as a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]), a sealed subsystem (cooling unit 52 includes a housing 90 [0056]) thermally coupled to the heat exchanger (coupled to 74, Fig 2); and a phase changing material (PCM) disposed within the sealed (“PCM 92 is filled and sealed within the cavity” [0057]) subsystem (92, Fig 3), wherein the PCM is configured to transition, via an at least partial transition between a first state of matter and a second state of matter (changes phase (e.g., between liquid and solid) [0052]), thermal energy between the PCM and the cooling system via the heat exchanger ([0052-0056]). Shidore teaches the system comprising one or more thermal loops of the vehicle, and that “the thermal control unit 52 may be connected to any desired thermal loop for cooling and/or heating, such as an electronics or motor cooling unit, or HVAC loop” [0056], implying the maintenance of different threshold temperature levels in the different systems. This is further taught by “based on the temperature exceeding a selected threshold temperature, controlling the modular thermal control unit to dissipate heat from the thermal loop” claim 17. To clear any doubt, Filangi teaches: wherein each subsystem of the at least two subsystems is configured to be maintained at a different threshold temperature level; to maintain each subsystem of the at least two subsystems at a respective threshold temperature level (“[0006] Embodiments described herein thus provide a single coolant loop that can be used for cooling at least two systems that are generally operable at two different temperatures. Rather than providing two separate cooling loops that can provide the two different cooling temperatures [0006]). It would have been obvious to a person having ordinary skill the art before the effective filing date of the claimed invention to provide Shidore with Filangi's structure discussed above in order to “for cooling at least two systems that are generally operable at two different temperatures” [0006] because “fuel cell systems and their related electronic components [need to be cooled at some points during their use to prevent overheating” [0005]. Regarding the limitation wherein the vehicle generates, along a voyage; a first thermal power corresponding to take-off by the vehicle, the first thermal power being greater than an average thermal power generated by the vehicle over the voyage, a second thermal power corresponding to travel by the vehicle during the voyage, the second thermal power being different than the first thermal power, and a third thermal power corresponding to landing by the vehicle, the third thermal power being greater than the average thermal power, wherein the cooling system is configured to maintain each subsystem of the at least two subsystems at the respective threshold temperature levels in response to the generation of the first thermal power, the second thermal power, and the third thermal power by the vehicle without increasing power consumption by the cooling system. one of ordinary skill would understand that power requirement varies during different phases of a flight, and an electrified aircraft propulsion system would demand more power during take off and landing (especially in a vertical take-off and landing configuration), which would cause a higher amount of heat to be produced as a function of power demand. These limitations are therefore present in electrically powered VTOL aircraft. The lowest thermal power would be expected to be found during normal cruise, and therefore the average thermal power would be between the peaks (take-off and landing) and the lowest thermal power, cruise, or travel; the system, as discussed above, being set up to maintain each subsystem at a respective threshold temperature level would complete such task in response to the first, second and third thermal powers. However, to clear any doubt, Cantrell teaches a thermal management system for components within an aircraft, such as a propeller motor, a battery ([0002]), and “each component may have a normal operating temperature based on normal power consumption during the flight and peak operating temperatures resulting from specific events occurring during the flight. For example, the heat of a motor and/or inverter of a propeller arrangement of the aircraft may increase during take off, landing, hovering, or turning of the aircraft compared to the temperature during cruising” [0003], therefore teaching a first thermal power, a first thermal power, a first thermal power as claimed. Cantrell teaches wherein the cooling system is configured to maintain each subsystem of the at least two subsystems at the respective threshold temperature levels in response to the generation of the first thermal power, the second thermal power, and the third thermal power by the vehicle (“the thermal management system is typically configured to provide sufficient cooling for the expected elevated temperatures” [0003], “Some aspects of the disclosure are directed to a thermal management system configured to provide proactive cooling to one or more components of a power system to mitigate the temperature cycle of the component during a high power event (e.g., take off, landing, hovering, turning, etc.)” [0004]. It would have been obvious to a person having ordinary skills in the art before the effective filing date of the claimed invention to provide Shidore in view of Filangi with Cantrell's teachings discussed above in order to provide “a thermal management system proactively provides cooling to powered components and/or the battery of an aircraft based on expected temperature rises of the components” As taught by Cantrell (Abstract). Regarding the limitation “without increasing power consumption by the cooling system”, the combination discussed above comprises a phase change material and is suitable for the intended use, see Art Recognized Suitability for an Intended Purpose. MPEP 2144.07. Regarding claim 2, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the EAP system is disposed within the vehicle (10), and wherein the at least two subsystems comprises: a power source of the vehicle (24); and one or more of: a propulsion subsystem of the vehicle; an electrical subsystem of the vehicle; or an air conditioning (AC) subsystem of the vehicle (“a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]). Regarding claim 3, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the EAP system is disposed within the vehicle (10), and wherein the at least two subsystems comprises two or more of: a power source of the vehicle (24); a propulsion subsystem of the vehicle; an electrical subsystem of the vehicle; or an AC subsystem of the vehicle (“a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]). Regarding claim 4, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the EAP system is disposed within the vehicle (10), wherein the heat exchanger is configured to be thermally coupled to a cabin of a vehicle (HVAC unit 34, Fig 1, [0032, 0042]), and wherein the heat exchanger is configured to maintain a temperature inside the cabin at a threshold cabin temperature level (“An HVAC unit 34 is included for regulating temperature in the vehicle compartment 14“ [0042]). Regarding claim 5, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the heat exchanger is configured to disengage from the cooling system (“he thermal control unit 52 includes fluid lines 60 and 62, which are connected via respective quick disconnect ports 64 and 66 “ [0048], and heat exchanger 86 is shown in 52). Regarding claim 6, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the PCM comprises one or more of a salt hydrate, Paraffin, or a water/ice mix (“Examples of PCMs include water and wax-based materials” [0052, 0056]). Regarding claim 7, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1 wherein the sealed (“PCM 92 is filled and sealed within the cavity” [0057]) subsystem configured to be recharged (inter alia, “primed or preconditioned” [0068]) by cooling an exterior of the heat exchanger (“The housing 90 also includes a cavity 100 that extends along and surrounds each coolant channel 94, and that is filled with the PCM 92” [0059], and “the PCM 92 are optionally primed or preconditioned prior to performing track maneuvers (or other vehicle operations) by establishing fluid communication between the cooling unit 52 and the thermal loop” [0068]), wherein when the sealed subsystem is at least partially recharged, the PCM at least partially reverts back to an initial state of matter (“liquid to solid” [0068]). Regarding claim 8, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 7 wherein the exterior of the heat exchanger is configured to be cooled by ambient air or liquid (“the PCM 92 are optionally primed or preconditioned […] by establishing fluid communication between the cooling unit 52 and the thermal loop” [0068]). Regarding claim 11, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The system of claim 1, wherein the first state of matter comprises a solid and the second state of matter comprises a liquid (changes phase (e.g., between liquid and solid)). Regarding claim 12, Shidore teaches: A method comprising: circulating a fluid within a cooling system of an electrified aircraft propulsion (EAP) system of a vehicle to extract thermal energy from each subsystem (“Coolant flows through the coolant line 68 to a pump 70, and then through a chiller 74 that includes a refrigerant-to-coolant heat exchanger” [0049]) of at least two subsystems of a plurality of subsystems of the EAP system (“A modular thermal control system includes a modular thermal control unit configured to be removably installed into a vehicle and connected in thermal communication with one or more vehicle subsystems or components, such as a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]); transmitting the thermal energy (changes phase (e.g., between liquid and solid) [0051-0052]) from the cooling system to a heat exchanger thermally coupled to the cooling system ([0050-0056]); and storing the thermal energy (changes phase (e.g., between liquid and solid) [0051-0052]) in a phase changing material (PCM) (92) disposed within a sealed (“PCM 92 is filled and sealed within the cavity” [0057]) subsystem thermally coupled to the heat exchanger(cooling unit 52 includes a housing 90 [0056], “The housing 90, in an embodiment, includes a plurality of coolant channels 94, which are configured so that coolant flowing through the unit 52 is proximate to the PCM 92 and heat can be effectively transferred [0058]), wherein storage of the thermal energy in the PCM at least partially transitions the PCM from a first state of matter to a second state of matter (changes phase (e.g., between liquid and solid) [0052]), and Regarding the limitation “wherein storing the thermal energy in the PCM causes the cooling system is configured to maintain each subsystem at a different threshold temperature level, Shidore teaches the system comprising one or more thermal loops of the vehicle, and that “the thermal control unit 52 may be connected to any desired thermal loop for cooling and/or heating, such as an electronics or motor cooling unit, or HVAC loop” [0056], implying the maintenance of different threshold temperature levels in the different systems. This is further taught by “based on the temperature exceeding a selected threshold temperature, controlling the modular thermal control unit to dissipate heat from the thermal loop” claim 17. To clear any doubt, Filangi teaches: “wherein storing the thermal energy in the PCM causes the cooling system is configured to maintain each subsystem at a different threshold temperature level (“[0006] Embodiments described herein thus provide a single coolant loop that can be used for cooling at least two systems that are generally operable at two different temperatures. Rather than providing two separate cooling loops that can provide the two different cooling temperatures [0006]). It would have been obvious to a person having ordinary skill the art before the effective filing date of the claimed invention to provide Shidore with Filangi's structure discussed above in order to “for cooling at least two systems that are generally operable at two different temperatures” [0006] because “fuel cell systems and their related electronic components [need to be cooled at some points during their use to prevent overheating” [0005]. Regarding the limitations wherein the vehicle generates, along a voyage: a first thermal power corresponding to take-off by the vehicle, the first thermal power being greater than an average thermal power generated by the vehicle over the voyage, a second thermal power corresponding to travel by the vehicle during the voyage, the second thermal power being different than the first thermal power, and a third thermal power corresponding to landing by the vehicle, the third thermal power being greater than the average thermal power; [maintain each subsystem at a different threshold temperature level,] as the vehicle generates the first thermal power, the second thermal power, and the third thermal power, without increasing power consumption by the cooling system” one of ordinary skill would understand that power requirement varies during different phases of a flight, and an electrified aircraft propulsion system would demand more power during take off and landing (especially in a vertical take-off and landing configuration), which would cause a higher amount of heat to be produced as a function of power demand. These limitations are therefore present in electrically powered VTOL aircraft. The lowest thermal power would be expected to be found during normal cruise, and therefore the average thermal power would be between the peaks (take-off and landing) and the lowest thermal power, cruise, or travel; the system, as discussed above, being set up to maintain each subsystem at a respective threshold temperature level would complete such task in response to the first, second and third thermal powers. However, to clear any doubt, Cantrell teaches a thermal management system for components within an aircraft, such as a propeller motor, a battery ([0002]), and “each component may have a normal operating temperature based on normal power consumption during the flight and peak operating temperatures resulting from specific events occurring during the flight. For example, the heat of a motor and/or inverter of a propeller arrangement of the aircraft may increase during take off, landing, hovering, or turning of the aircraft compared to the temperature during cruising” [0003], therefore teaching a first thermal power, a first thermal power, a first thermal power as claimed. Cantrell teaches to maintain each subsystem at a different threshold temperature level as the vehicle generates the first thermal power, the second thermal power, and the third thermal power (“the thermal management system is typically configured to provide sufficient cooling for the expected elevated temperatures” [0003], “Some aspects of the disclosure are directed to a thermal management system configured to provide proactive cooling to one or more components of a power system to mitigate the temperature cycle of the component during a high power event (e.g., take off, landing, hovering, turning, etc.)” [0004]. It would have been obvious to a person having ordinary skills in the art before the effective filing date of the claimed invention to provide Shidore in view of Filangi with Cantrell's teachings discussed above in order to provide “a thermal management system proactively provides cooling to powered components and/or the battery of an aircraft based on expected temperature rises of the components” As taught by Cantrell (Abstract). Regarding the limitation “without increasing power consumption by the cooling system”, the combination discussed above comprises a phase change material and is suitable for the intended use, see Art Recognized Suitability for an Intended Purpose. MPEP 2144.07. Regarding claim 13, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 wherein the EAP system is disposed within the vehicle (10), and wherein the at least two subsystems comprises: a power source of the vehicle (24); and one or more of: a propulsion subsystem of the vehicle; an electrical subsystem of the vehicle; or an air conditioning (AC) subsystem of the vehicle (“a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]). Regarding claim 14, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 wherein the EAP system is disposed within the vehicle (10), and wherein the at least two subsystems comprises two or more of: a power source of the vehicle; a propulsion subsystem of the vehicle; an electrical subsystem of the vehicle; or an AC subsystem of the vehicle. (“a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]). Regarding claim 15, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 wherein the EAP system is disposed within the vehicle (10), wherein the heat exchanger is thermally coupled to a cabin of a vehicle (HVAC unit 34, Fig 1, [0032, 0042]), and wherein the method further comprises: causing the heat exchanger to transmit cabin thermal energy from within the cabin of the vehicle to the sealed subsystem (“for thermal control of one or more vehicle subsystems and/or components. A modular thermal control system includes a modular thermal control unit configured to be removably installed into a vehicle and connected in thermal communication with one or more vehicle subsystems or components […] ventilation and air conditioning (HVAC) system” [0032] and “to control a temperature of a vehicle component (e.g., by heating or cooling the vehicle component) [0033]”) to maintain a temperature inside the cabin at a threshold cabin temperature level (“An HVAC unit 34 is included for regulating temperature in the vehicle compartment 14“ [0042]). Regarding claim 16, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 wherein the PCM comprises one or more of a salt hydrate, Paraffin or a water/ice mix (PCMs include water and wax-based materials. [0052]) Regarding claim 17, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 further comprising at least partially recharging (inter alia, “primed or preconditioned” [0068]) the sealed (“PCM 92 is filled and sealed within the cavity” [0057]) subsystem via cooling an exterior of the heat exchanger (“The housing 90 also includes a cavity 100 that extends along and surrounds each coolant channel 94, and that is filled with the PCM 92” [0059], and “the PCM 92 are optionally primed or preconditioned prior to performing track maneuvers (or other vehicle operations) by establishing fluid communication between the cooling unit 52 and the thermal loop” [0068]), wherein recharging the sealed subsystem at least partially reverts the PCM to an initial state of matter (“liquid to solid” [0068]). Regarding claim 18, Shidore in view of Filangi and Cantrell teaches the invention as discussed so far. Shidore further teaches: The method of claim 12 wherein the first state of matter comprises a solid and the second state of matter comprises a liquid (changes phase (e.g., between liquid and solid)). Regarding claim 19, Shidore teaches: A system comprising: a heat exchanger (inter alia, 74, 86) configured to be thermally coupled to a cooling system (inter alia, modular thermal control system 50, Fig 2) of a vehicle (10), wherein the cooling system is thermally coupled to at least two subsystems of the vehicle (“A modular thermal control system includes a modular thermal control unit configured to be removably installed into a vehicle and connected in thermal communication with one or more vehicle subsystems or components, such as a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]), wherein the at least two subsystems comprises two or more of a battery, a propulsion subsystem, an electrical subsystem, an air conditioning (AC) subsystem, or a cabin of the vehicle (“a battery assembly, a motor or engine cooling system, an electronics cooling system and/or a heating, ventilation and air conditioning (HVAC) system” [0032]), a sealed subsystem (cooling unit 52 includes a housing 90 [0056]) thermally coupled to the heat exchanger (coupled to 74, Fig 2); and a phase changing material (PCM) disposed within the sealed subsystem “PCM 92 is filled and sealed within the cavity” [0057]), wherein the PCM is configured to transition, via an at least partial transition between a first state of matter and a second state of matter (changes phase (e.g., between liquid and solid) [0052]), thermal energy between the PCM and the cooling system via the heat exchanger ([0052-0056]) Shidore teaches the system comprising one or more thermal loops of the vehicle, and that “the thermal control unit 52 may be connected to any desired thermal loop for cooling and/or heating, such as an electronics or motor cooling unit, or HVAC loop” [0056], implying the maintenance of different threshold temperature levels in the different systems. This is further taught by “based on the temperature exceeding a selected threshold temperature, controlling the modular thermal control unit to dissipate heat from the thermal loop” claim 17. To clear any doubt, Filangi teaches: wherein each subsystem of the at least two subsystems is configured to be maintained at a different threshold temperature level to maintain each subsystem of the at least two subsystems at a respective threshold temperature level. (“[0006] Embodiments described herein thus provide a single coolant loop that can be used for cooling at least two systems that are generally operable at two different temperatures. Rather than providing two separate cooling loops that can provide the two different cooling temperatures [0006]). It would have been obvious to a person having ordinary skill the art before the effective filing date of the claimed invention to provide Shidore with Filangi's structure discussed above in order to “for cooling at least two systems that are generally operable at two different temperatures” [0006] because “fuel cell systems and their related electronic components [need to be cooled at some points during their use to prevent overheating” [0005]. Regarding the limitation wherein the vehicle generates, along a voyage; a first thermal power corresponding to take-off by the vehicle, the first thermal power being greater than an average thermal power generated by the vehicle over the voyage, a second thermal power corresponding to travel by the vehicle during the voyage, the second thermal power being different than the first thermal power, and a third thermal power corresponding to landing by the vehicle, the third thermal power being greater than the average thermal power, as the vehicle generates the first thermal power, the second thermal power, and the third thermal power without increasing power consumption by the PCM one of ordinary skill would understand that power requirement varies during different phases of a flight, and an electrified aircraft propulsion system would demand more power during take off and landing (especially in a vertical take-off and landing configuration), which would cause a higher amount of heat to be produced as a function of power demand. These limitations are therefore present in electrically powered VTOL aircraft. The lowest thermal power would be expected to be found during normal cruise, and therefore the average thermal power would be between the peaks (take-off and landing) and the lowest thermal power, cruise, or travel; the system, as discussed above, being set up to maintain each subsystem at a respective threshold temperature level would complete such task in response to the first, second and third thermal powers. However, to clear any doubt, Cantrell teaches a thermal management system for components within an aircraft, such as a propeller motor, a battery ([0002]), and “each component may have a normal operating temperature based on normal power consumption during the flight and peak operating temperatures resulting from specific events occurring during the flight. For example, the heat of a motor and/or inverter of a propeller arrangement of the aircraft may increase during take off, landing, hovering, or turning of the aircraft compared to the temperature during cruising” [0003], therefore teaching a first thermal power, a first thermal power, a first thermal power as claimed. Cantrell teaches wherein the heat exchanger maintaining each subsystem of the at least two subsystems at the respective threshold temperature levels in response to the generation of the first thermal power, the second thermal power, and the third thermal power by the vehicle (“the thermal management system is typically configured to provide sufficient cooling for the expected elevated temperatures” [0003], “Some aspects of the disclosure are directed to a thermal management system configured to provide proactive cooling to one or more components of a power system to mitigate the temperature cycle of the component during a high power event (e.g., take off, landing, hovering, turning, etc.)” [0004]. It would have been obvious to a person having ordinary skills in the art before the effective filing date of the claimed invention to provide Shidore in view of Filangi with Cantrell's teachings discussed above in order to provide “a thermal management system proactively provides cooling to powered components and/or the battery of an aircraft based on expected temperature rises of the components” As taught by Cantrell (Abstract). Regarding the limitation “without increasing power consumption by the PCM”, the combination discussed above comprises a phase change material and is suitable for the intended use, see Art Recognized Suitability for an Intended Purpose. MPEP 2144.07. Regarding claim 21, Shidore in view of Filangi and Cantrell teaches the invention as discussed for claim 1. Shidore further teaches: the cooling system is configured to at least partially recharge the PCM (“Although the thermal control unit 52 is discussed as a cooling unit 52 for dissipation of heat using the phase change material, the thermal control unit may also be configured to inject heat into a system” [0055]). Shidore in view of Filangi and Cantrell, as discussed so far, is silent about the second thermal power is less than the average thermal power, as claimed. However, Cantrell teaches “Some aspects of the disclosure are directed to a thermal management system configured to provide proactive cooling to one or more components of a power system to mitigate the temperature cycle of the component during a high power event (e.g., take off, landing, hovering, turning, etc.)” [0004], therefore teaching that take off and landing events constitute a high power event, and therefore demanding higher current from an electrified aircraft propulsion system, and therefore a higher thermal power. If the average thermal power is determined by the average of the first, second and third thermal power, and the first and third thermal powers are high power events, as taught by Cantrell, it would have been obvious to a person of ordinary skill in the art that the second (and only remaining) thermal power would have to comprise a value below the average thermal power, therefore teaching “the second thermal power is less than the average thermal power” and “wherein the cooling system is configured to at least partially recharge the PCM (discussed above) in response to the second thermal power”, for the reasons discussed above. Furthermore, regarding the limitation “in response to the second thermal power” the combination discussed above comprises a phase change material and a system that directs thermal energy in both directions, suitable for the intended use, see Art Recognized Suitability for an Intended Purpose. MPEP 2144.07. Regarding claim 22, Shidore in view of Filangi and Cantrell teaches the invention as discussed for claim 12. Shidore further teaches: the method further comprises at least partially recharging, by the cooling system, the PCM (“Although the thermal control unit 52 is discussed as a cooling unit 52 for dissipation of heat using the phase change material, the thermal control unit may also be configured to inject heat into a system” [0055]). Shidore in view of Filangi and Cantrell, as discussed so far, is silent about the second thermal power is less than the average thermal power, as claimed. However, Cantrell teaches “Some aspects of the disclosure are directed to a thermal management system configured to provide proactive cooling to one or more components of a power system to mitigate the temperature cycle of the component during a high power event (e.g., take off, landing, hovering, turning, etc.)” [0004], therefore teaching that take off and landing events constitute a high power event, and therefore demanding higher current from an electrified aircraft propulsion system, and therefore a higher thermal power. If the average thermal power is determined by the average of the first, second and third thermal power, and the first and third thermal powers are high power events, as taught by Cantrell, it would have been obvious to a person of ordinary skill in the art that the second (and only remaining) thermal power would have to comprise a value below the average thermal power, therefore teaching “the second thermal power is less than the average thermal power” and “method further comprises at least partially recharging, by the cooling system, the PCM (discussed above) in response to the second thermal power” for the reasons discussed above. Furthermore, regarding the limitation “in response to the second thermal power” the combination discussed above comprises a phase change material and a system that directs thermal energy in both directions, suitable for the intended use, see Art Recognized Suitability for an Intended Purpose. MPEP 2144.07. Claim(s) 10 is/are rejected under 35 U.S.C. 103 as being unpatentable over Shidore 20230046910 in view of Filangi 20160380280 and Cantrell 20230067744 and further in view Bonden 20190047699. Regarding claim 10, Shidore in view of Filangi, Cantrell teaches the invention as discussed for claim 1. Shidore in view of Filangi and Cantrell, as discussed so far, is silent about: The system of claim 1 wherein at least one of the first peak thermal power or the third peak thermal power is greater than or equal to one hundred and fifty percent of the average thermal power. However, Bonden teaches a system for controlling the temperature of an aerial vehicle (abstract), and: the first peak thermal power is greater than or equal to one hundred and fifty percent of the average thermal power (in [0101] Bonden teaches “In some aspects, the second volume flow rate may be less than 10% of the first volume flow rate. In some aspects, the second volume flow rate may be less than 1% of the first volume flow rate. In some aspects, the second volume flow rate may be substantially zero”, teaching the average thermal power between its first and second flow rate can be calculated to be as low as half of the first peak power (using Bonden’s second flow rate to be substantially zero as discussed above), making the first peak thermal power greater than one hundred and fifty percent of the average thermal power; as discussed above, the a second portion’s peak thermal power is less than the average thermal power and preconditions the PCM). It would have been obvious to a person having ordinary skill the art before the effective filing date of the claimed invention to provide Shidore in view of Filangi and Cantrell with Bonden's structure discussed above in order to provide “ a first volume flow rate to dissipated heat from the cooling structure” [0100] that meets the demands “associated with an ambient condition in a vicinity of the unmanned aerial vehicle” as taught by Bonden [0100]. Response to Arguments/Remarks Applicant’s arguments have been considered, but they are not persuasive. However, to the extent possible, applicant’s arguments have been addressed in the body of the rejections above, at the appropriate location. Correspondence Any inquiry concerning this communication or earlier communications from the examiner should be directed to Roberto T. Igue whose telephone number is (303)297-4389. The examiner can normally be reached Monday-Friday 7:30-4:30 PT. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Phutthiwat Wongwian can be reached on (571) 270-5426. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ROBERTO TOSHIHARU IGUE/Examiner, Art Unit 3741 /PHUTTHIWAT WONGWIAN/Supervisory Patent Examiner, Art Unit 3741
Read full office action

Prosecution Timeline

Jul 28, 2023
Application Filed
Feb 03, 2025
Non-Final Rejection — §103
Apr 17, 2025
Interview Requested
May 12, 2025
Response Filed
Jul 24, 2025
Final Rejection — §103
Sep 11, 2025
Response after Non-Final Action
Oct 23, 2025
Request for Continued Examination
Nov 02, 2025
Response after Non-Final Action
Jan 02, 2026
Non-Final Rejection — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12601293
GAS TURBINE ENGINE INLET
2y 5m to grant Granted Apr 14, 2026
Patent 12595741
DIRT AND DUST FREE TURBINE VANE COOLING
2y 5m to grant Granted Apr 07, 2026
Patent 12584441
SELF-CONTAINED HYBRID TURBINE ENGINE
2y 5m to grant Granted Mar 24, 2026
Patent 12503976
IMPROVED ARCHITECTURE OF A TURBOMACHNE WITH COUNTER-ROTATING TURBINE
2y 5m to grant Granted Dec 23, 2025
Patent 12467409
HEAT EXCHANGER MOUNTED IN A TURBINE ENGINE CAVITY
2y 5m to grant Granted Nov 11, 2025
Study what changed to get past this examiner. Based on 5 most recent grants.

AI Strategy Recommendation

Get an AI-powered prosecution strategy using examiner precedents, rejection analysis, and claim mapping.
Powered by AI — typically takes 5-10 seconds

Prosecution Projections

3-4
Expected OA Rounds
58%
Grant Probability
75%
With Interview (+17.1%)
2y 7m
Median Time to Grant
High
PTA Risk
Based on 43 resolved cases by this examiner. Grant probability derived from career allow rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month