Prosecution Insights
Last updated: July 17, 2026
Application No. 18/362,638

THERMAL CONDUCTIVITY SENSOR FOR MEASURING A CONCENTRATION OF A GAS

Final Rejection §103
Filed
Jul 31, 2023
Examiner
MERCADO, ALEXANDER A
Art Unit
2855
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Flusso Limited
OA Round
2 (Final)
69%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
89%
With Interview

Examiner Intelligence

Grants 69% — above average
69%
Career Allowance Rate
423 granted / 610 resolved
+1.3% vs TC avg
Strong +20% interview lift
Without
With
+19.6%
Interview Lift
resolved cases with interview
Typical timeline
2y 11m
Avg Prosecution
29 currently pending
Career history
637
Total Applications
across all art units

Statute-Specific Performance

§101
0.9%
-39.1% vs TC avg
§103
81.6%
+41.6% vs TC avg
§102
3.3%
-36.7% vs TC avg
§112
12.8%
-27.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 610 resolved cases

Office Action

§103
DETAILED ACTION Examiner has received and accepted the amended claims and remarks filed on 4 May 2026. These amended claims and remarks are the claims and remarks being referred to in the instant Office Action. Response to Arguments Applicant’s arguments with respect to claim(s) 1 - 3 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1 - 3 is/are rejected under 35 U.S.C. 103 as being unpatentable over Rogers et al. (US 2018/0313800). Regarding Claim 1, Rogers discloses a structure capable of being a thermal conductivity sensor for measuring a concentration of a gas, in at least Figure 1C, the sensor comprising: a substrate portion (102); an intermediate layer (160) disposed on the substrate portion (Figure 1C); a semiconductor layer (162) disposed on the intermediate layer (e.g. silicon carbide and silicon nitride are known semiconductors) [0067] (Figure 1C); and a dielectric layer (164) comprising a dielectric membrane [0068] (Figure 1C), the dielectric membrane provided with a heater (110), the dielectric membrane comprising one or more openings (see openings to the left and right of 101 in 164) (Figure 1C); wherein the dielectric membrane is located over a gap ( between 164 and 102 including 104), the gap being located in the semiconductor layer (Figure 1C), Rogers fails to expressly disclose the gap has a thickness of up to 20 µm. Rogers does disclose the device is on the µm scale [0124] or smaller [0065]. As such, it would have been obvious to size the gap to a thickness at the µm scale, including up to 20 µm, for the benefit of modifying the sensitivity and power consumption of the sensor, as taught by Rogers [0029]. Regarding Claim 2, Rogers discloses the gap is located in the intermediate layer (portions of gap in 160). Regarding Claim 3, Rogers discloses the substrate portion comprises a semiconductor [0034; and the intermediate layer comprises an insulator [0066]. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to ALEXANDER MERCADO whose telephone number is (571)270-7094. The examiner can normally be reached Monday - Thursday 9am - 4pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Laura Martin can be reached at (571) 272-2160. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. ALEXANDER A. MERCADO Primary Examiner Art Unit 2855 /ALEXANDER A MERCADO/ Primary Examiner, Art Unit 2855
Read full office action

Prosecution Timeline

Jul 31, 2023
Application Filed
Feb 06, 2026
Non-Final Rejection mailed — §103
May 04, 2026
Response Filed
Jun 01, 2026
Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12680933
DEVICE AND METHOD FOR MEASURING GAS CONCENTRATION
3y 4m to grant Granted Jul 14, 2026
Patent 12669477
TAPPING INSPECTION SYSTEM AND TAPPING INSPECTION METHOD
2y 9m to grant Granted Jun 30, 2026
Patent 12654274
A MOTORISED MEASUREMENT ARM APPARATUS FOR A MACHINE TOOL
2y 7m to grant Granted Jun 16, 2026
Patent 12650410
Systems and Methods for Non-Destructive Parts Testing
9y 9m to grant Granted Jun 09, 2026
Patent 12650412
CHARACTERIZATION OF ELASTIC MODULUS OF TUBULAR MATTER
3y 4m to grant Granted Jun 09, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
69%
Grant Probability
89%
With Interview (+19.6%)
2y 11m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 610 resolved cases by this examiner. Grant probability derived from career allowance rate.

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