Prosecution Insights
Last updated: October 02, 2026
Application No. 18/388,365

LAMINATED BATTERY, BATTERY MODULE, AND METHOD OF MANUFACTURING LAMINATED BATTERY

Non-Final OA §103
Filed
Nov 09, 2023
Priority
Nov 10, 2022 — JP 2022-180636
Examiner
SUN, MICHAEL Y
Art Unit
Tech Center
Assignee
Toyota Motor Corporation
OA Round
1 (Non-Final)
57%
Grant Probability
Moderate
1-2
OA Rounds
1m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 57% of resolved cases
57%
Career Allowance Rate
311 granted / 545 resolved
-2.9% vs TC avg
Strong +26% interview lift
Without
With
+26.5%
Interview Lift
resolved cases with interview
Typical timeline
2y 11m
Avg Prosecution
51 currently pending
Career history
597
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
62.9%
+22.9% vs TC avg
§102
13.7%
-26.3% vs TC avg
§112
18.9%
-21.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 545 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Election/Restriction Claims 5-8 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected group, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 5/13/2026. Applicant’s election without traverse of group I, claims 1-4 in the reply filed on 5/13/2026 is acknowledged. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 1-4 is/are rejected under 35 U.S.C. 103 as being unpatentable over Watanabe (JP2019/102332, Machine translation) Regarding Claim 1, Watanabe et al. teaches a laminated battery [1, Fig. 1, 0022], comprising: a battery element [40, Fig. 1, 0022, 0157]; and a laminate exterior body that seals the battery element [entire structure in Fig. 3, 0027-0028], wherein: the laminate exterior body [100, Fig. 4, 0028] includes at least a resin layer [101, Fig. 4, 0039, 0042] and a metal layer [102, Fig. 4, 0039, 0053] that are laminated, the battery element [40, Fig. 1, 0022, 0157 includes substantially right-angled portions having angles greater than or equal to 80° and less than or equal to 100°, and horizontal portions that are horizontal shaped [Fig. 4, 0025-0026, and Fig. 1, 0022, 00157], and is silent on at 80% or more of areas of the metal layer that face the substantially right-angled portions of the battery element, a thickness T1 of the metal layer satisfies a relationship of the following formula with respect to a thickness T2 of the metal layer of the laminate exterior body that faces the horizontal portions of the battery element: [T1-T2|/T2x100(%) ≤ 10%. As the cost of construction and efficiency of operation are variables that can be modified, among others, by adjusting the parameters of the laminated battery, with said construction cost and operating efficiency both changing as the parameters of the laminated battery are changed, the precise parameters of the laminated battery would have been considered a result effective variable by one having ordinary skill in the art before the filing of the invention. As such, without showing unexpected results, the claimed “at 80% or more of areas of the metal layer that face the substantially right-angled portions of the battery element, a thickness T1 of the metal layer satisfies a relationship of the following formula with respect to a thickness T2 of the metal layer of the laminate exterior body that faces the horizontal portions of the battery element: [T1-T2|/T2x100(%) ≤ 10%.” cannot be considered critical. Accordingly, one of ordinary skill in the art before the filing of the invention would have optimized, by routine experimentation, the parameters of the laminated battery to obtain the desired balance between the construction cost and the operation efficiency (In re Boesch, 617 F.2d. 272, 205 USPQ 215 (CCPA 1980)), since it has been held that where the general conditions of the claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. (In re Aller, 105 USPQ 223). Regarding Claim 2, Watanabe et al. is relied upon for the reasons given above, Watanabe et al. is silent on wherein a ratio (IT3-T2/T2x100(%)) of a difference between a thickness T3 of the metal layer at positions that face the horizontal portions of the battery element and are 1 mm from positions that face the substantially right-angled portions of the battery element, and the thickness T2 of the metal layer of the laminate exterior body that faces the horizontal portions of the battery element, is less than or equal to 10%. As the cost of construction and efficiency of operation are variables that can be modified, among others, by adjusting the parameters of the laminated battery, with said construction cost and operating efficiency both changing as the parameters of the laminated battery are changed, the precise parameters of the laminated battery would have been considered a result effective variable by one having ordinary skill in the art before the filing of the invention. As such, without showing unexpected results, the claimed “wherein a ratio (IT3-T2/T2x100(%)) of a difference between a thickness T3 of the metal layer at positions that face the horizontal portions of the battery element and are 1 mm from positions that face the substantially right-angled portions of the battery element, and the thickness T2 of the metal layer of the laminate exterior body that faces the horizontal portions of the battery element, is less than or equal to 10%.” cannot be considered critical. Accordingly, one of ordinary skill in the art before the filing of the invention would have optimized, by routine experimentation, the parameters of the laminated battery to obtain the desired balance between the construction cost and the operation efficiency (In re Boesch, 617 F.2d. 272, 205 USPQ 215 (CCPA 1980)), since it has been held that where the general conditions of the claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. (In re Aller, 105 USPQ 223). Regarding Claim 3, Watanabe et al. is relied upon for the reasons given above, Watanabe et al. teaches wherein, at positions facing the substantially right-angled portions of the battery element, the laminate exterior body has crest-folded bent portions at three or more places and trough-folded bent portions at one or more places [Fig. 3, Fig. 15, 0027-0028, 0151]. Regarding Claim 4, Watanabe et al. is relied upon for the reasons given above, Watanabe et al. teaches a battery module having a plurality of laminated batteries that are stacked in a thickness direction, wherein each of the laminated batteries comprises the laminated battery of claim 1 [0084-0085]. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to MICHAEL Y SUN whose telephone number is (571)270-0557. The examiner can normally be reached 9AM-7PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, MATTHEW MARTIN can be reached at (571) 270-7871. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MICHAEL Y SUN/ Primary Examiner, Art Unit 1728
Read full office action

Prosecution Timeline

Nov 09, 2023
Application Filed
Aug 03, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
57%
Grant Probability
84%
With Interview (+26.5%)
2y 11m (~1m remaining)
Median Time to Grant
Low
PTA Risk
Based on 545 resolved cases by this examiner. Grant probability derived from career allowance rate.

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