Prosecution Insights
Last updated: April 19, 2026
Application No. 18/394,398

SYSTEMS AND METHODS FOR USING A VOCATIONAL MASK WITH A HYPER-ENABLED WORKER

Non-Final OA §103
Filed
Dec 22, 2023
Examiner
MUSSELMAN, TIMOTHY A
Art Unit
3715
Tech Center
3700 — Mechanical Engineering & Manufacturing
Assignee
Blueforge Alliance
OA Round
5 (Non-Final)
58%
Grant Probability
Moderate
5-6
OA Rounds
3y 2m
To Grant
84%
With Interview

Examiner Intelligence

Grants 58% of resolved cases
58%
Career Allow Rate
542 granted / 936 resolved
-12.1% vs TC avg
Strong +26% interview lift
Without
With
+26.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
29 currently pending
Career history
965
Total Applications
across all art units

Statute-Specific Performance

§101
10.1%
-29.9% vs TC avg
§103
55.3%
+15.3% vs TC avg
§102
20.2%
-19.8% vs TC avg
§112
11.5%
-28.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 936 resolved cases

Office Action

§103
DETAILED ACTION Status of Claims In response to applicant’s RCE filed 10/29/2025, claims 1-30 are pending in this application. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-8, 11-18, 20-27, and 30, are rejected under 35 U.S.C. 103 as being unpatentable over Kelly et al. (US 11,783,727) in view of Anvari et al. (US 2009/0253109) and Gupta (US 2018/0180893). Regarding claims 1-2, 11-12, 20-21, and 30, Kelly discloses a system for welding training, comprising a portable mask system with a processor which interacts with a separate tool to implement instructions. See col. 5:14 – col. 6: 13. Kelly discloses wherein the system guides the user with vibrational haptic feedback. See col. 8: 60-65. Kelly discloses wherein the system can receive the instructions from a remote computer, and provide feedback regarding user compliance with the instructions to the remote computer. See col. 10: 17-60. Kelly also does not teach wherein the live first display and vibrational haptic feedback of the user is presented on a live display and as haptic feedback to a user being worn by a different user (e.g. an instructor) on a different mask system, and wherein instructions can be presented via a retinal display separate from environment display. However, these are established concepts with regard to AR training systems, as is disclosed by the training system of Anvari in paragraph 0068 (separate systems showing same things and presenting the same vibrational feedback), and the information system of Gupta in paragaphs 0037 and 0051 (information on separate retinal display), and it would have been obvious to one of ordinary skill in the art at the time of applicant’s filing, to consider these concepts with the Kelly system, in order to provide guidance and feedback. Regarding claims 3-4, 6, 13-16, and 22-25, Kelly discloses wherein the system provides the user with visual and audio AR multimedia data pertaining to the instructions for performing the task. See col. 9: 8-24. Regarding claim 5, Kelly discloses wherein the data can be a simulation. See col. 7: 54-60. Regarding claims 7, 17, and 26, Kelly discloses wherein the multiple systems can operate from a remote server. See col. 10: 35-45, and note that the system is for multiple students (i.e. multiple systems). Regarding claims 8, 18, and 27, Kelly discloses wherein the system comprises a welding tool and a welding gun. See col. 8: 10-15. Claims 9-10, 19, 28, are rejected under 35 U.S.C. 103 as being unpatentable over Kelly et al. (US 11,783,727) in view of Anvari et al. (US 2009/0253109) and Gupta (US 2018/0180893) and also Ba et al. (US 2022/0404819). Regarding claims 9-10, 19, and 28, Kelly does not disclose using AI to determine and display various identity perception-based objects and features, assembly defects, or recommendations. However, using AI for such tasks is well-established, as is disclosed by the inspection system of Ba in paragraph 0064. It would have been obvious to one of ordinary skill in the art at the time of applicant’s filing, to consider such with the Kelly system, in order to provide system refinement. Claim 29 is rejected under 35 U.S.C. 103 as being unpatentable over Kelly et al. (US 11,783,727) in view of Anvari et al. (US 2009/0253109) and Gupta (US 2018/0180893) and also Cernasov et al. (US 2009/0325131). Regarding claim 29, Kelly does not disclose a monocular. However, the use of such with similar systems is established, as is disclosed by the AR assistance system of Cernasov in paragraph 0030. It would have been obvious to one of ordinary skill in the art at the time of applicant’s filing, to consider such with the Kelly system, in order to provide visual guidance to the user. Arguments/Remarks Applicant’s arguments and remarks dated 10/29/2025 have been fully considered, but are moot in view of the new grounds of rejection. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to TIMOTHY A MUSSELMAN whose telephone number is (571)272-1814. The examiner can normally be reached Monday - Thursday, 8:00AM - 4:00PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, PETER S VASAT can be reached at 571-570-7625. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. TIMOTHY A. MUSSELMAN Primary Examiner Art Unit 3715 /TIMOTHY A MUSSELMAN/Primary Examiner, Art Unit 3715
Read full office action

Prosecution Timeline

Dec 22, 2023
Application Filed
Feb 24, 2024
Non-Final Rejection — §103
May 29, 2024
Response Filed
Jul 01, 2024
Final Rejection — §103
Nov 05, 2024
Response after Non-Final Action
Dec 05, 2024
Request for Continued Examination
Dec 09, 2024
Response after Non-Final Action
Dec 14, 2024
Non-Final Rejection — §103
Apr 18, 2025
Response Filed
Jul 25, 2025
Final Rejection — §103
Oct 29, 2025
Request for Continued Examination
Nov 06, 2025
Response after Non-Final Action
Dec 13, 2025
Non-Final Rejection — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12599535
EXTERNAL COUNTERPULSATION SYSTEM
2y 5m to grant Granted Apr 14, 2026
Patent 12576005
Cameras for Emergency Rescue
2y 5m to grant Granted Mar 17, 2026
Patent 12573315
TRAINING LESSON AUTHORING AND EXECUTION
2y 5m to grant Granted Mar 10, 2026
Patent 12548463
ELECTRONIC COUPLING OF CONTROLS
2y 5m to grant Granted Feb 10, 2026
Patent 12530981
MONITORING COMMUNICATIONS IN AN OBSERVATION PLATFORM
2y 5m to grant Granted Jan 20, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

5-6
Expected OA Rounds
58%
Grant Probability
84%
With Interview (+26.3%)
3y 2m
Median Time to Grant
High
PTA Risk
Based on 936 resolved cases by this examiner. Grant probability derived from career allow rate.

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