Prosecution Insights
Last updated: October 01, 2026
Application No. 18/410,012

BATTERY CELL TAB SHAPE VARIATIONS FOR OPTIMIZING BATTERY CELL-TO-BUSBAR ELECTRICAL CONNECTIONS

Non-Final OA §102
Filed
Jan 11, 2024
Examiner
ZEMUI, NATHANAEL T
Art Unit
Tech Center
Assignee
Ford Global Technologies LLC
OA Round
1 (Non-Final)
56%
Grant Probability
Moderate
1-2
OA Rounds
11m
Est. Remaining
80%
With Interview

Examiner Intelligence

Grants 56% of resolved cases
56%
Career Allowance Rate
267 granted / 477 resolved
-4.0% vs TC avg
Strong +24% interview lift
Without
With
+24.1%
Interview Lift
resolved cases with interview
Typical timeline
3y 7m
Avg Prosecution
67 currently pending
Career history
534
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
66.3%
+26.3% vs TC avg
§102
17.6%
-22.4% vs TC avg
§112
14.0%
-26.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 477 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Status of Claims Claims 1-10 are currently pending. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-10 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Dietze (US 2022/0029141 A1). Regarding claims 1-2, Dietze teaches a battery cell (102) (fig. 3; [0032]) comprising: a housing (104) (fig. 3; [0032]); and a tab terminal (106/108) that protrudes outwardly from the housing, wherein the tab terminal includes a tab end section having a shape including a crimp portion that provides a local thickness increase adapted for reducing weld spatter when welding the tab terminal to a busbar (fig. 3; [0037] & [0039]). Regarding claim 3, Dietze teaches the battery cell of claim 1, wherein the shape extends along a curved path that provides a barrier for protecting sensitive components from the weld spatter (see annotated fig. 3 below). PNG media_image1.png 481 779 media_image1.png Greyscale Regarding claim 4, Dietze teaches the battery cell of claim 3, wherein the curved path establishes a convex shape of the tab end section (see annotated fig. 3 above). Regarding claims 5-7, Dietze teaches the battery cell of claim 1, wherein a first bend connects the tab end section to a tab proximal section of the tab terminal and a second bend connects a distal tip portion of the tab end section to a proximal tip portion of the tab end section, wherein the distal tip portion is folded toward the proximal tip portion about the second bend (see annotated fig. 3 below). PNG media_image2.png 443 666 media_image2.png Greyscale Regarding claim 8, Dietze teaches the battery cell of claim 7, wherein the second bend establishes at least a portion of a crimped portion of the tab end section (see annotated fig. 3 above). Regarding claim 9, Dietze teaches the battery cell of claim 5, wherein a second bend positions a distal tip portion of the tab end section at an angle relative to a proximal tip portion of the tab end section (see annotated fig. 3 below). PNG media_image3.png 312 507 media_image3.png Greyscale Regarding claim 10, Dietze teaches the battery cell of claim 9, wherein the distal tip portion extends toward the tab proximal section and is spaced therefrom (see annotated fig. 3 under the rejection of claims 5-7). Contact Information Any inquiry concerning this communication or earlier communications from the examiner should be directed to NATHANAEL T ZEMUI whose telephone number is (571)272-4894. The examiner can normally be reached M-F 8am-5pm (EST). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, BARBARA GILLIAM can be reached at (571)272-1330. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /NATHANAEL T ZEMUI/Examiner, Art Unit 1727
Read full office action

Prosecution Timeline

Jan 11, 2024
Application Filed
Aug 27, 2026
Non-Final Rejection mailed — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12738520
FUEL BATTERY CELL AND FUEL BATTERY MODULE
5y 2m to grant Granted Sep 15, 2026
Patent 12738488
NICKEL-BASED ACTIVE MATERIAL FOR LITHIUM SECONDARY BATTERY, METHOD OF PREPARING THE SAME, AND LITHIUM SECONDARY BATTERY INCLUDING POSITIVE ELECTRODE INCLUDING THE NICKEL-BASED ACTIVE MATERIAL
3y 7m to grant Granted Sep 15, 2026
Patent 12738490
NICKEL-BASED ACTIVE MATERIAL FOR LITHIUM SECONDARY BATTERY, METHOD OF PREPARING THE SAME, AND LITHIUM SECONDARY BATTERY INCLUDING POSITIVE ELECTRODE INCLUDING THE NICKEL-BASED ACTIVE MATERIAL
3y 4m to grant Granted Sep 15, 2026
Patent 12738570
THERMAL INSULATING MAT FOR BATTERY SYSTEMS
2y 8m to grant Granted Sep 15, 2026
Patent 12712210
LAMINATED OXIDATION PROTECTED SEPARATOR
12y 5m to grant Granted Aug 18, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
56%
Grant Probability
80%
With Interview (+24.1%)
3y 7m (~11m remaining)
Median Time to Grant
Low
PTA Risk
Based on 477 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month