Prosecution Insights
Last updated: October 01, 2026
Application No. 18/425,591

FLAVOR INHALER AND METHOD FOR MANUFACTURING FLAVOR INHALER

Non-Final OA §102§103§112
Filed
Jan 29, 2024
Priority
Oct 08, 2021 — continuation of PCTJP2021037321
Examiner
SZEWCZYK, CYNTHIA
Art Unit
Tech Center
Assignee
Japan Tobacco Inc.
OA Round
1 (Non-Final)
74%
Grant Probability
Favorable
1-2
OA Rounds
3m
Est. Remaining
84%
With Interview

Examiner Intelligence

Grants 74% — above average
74%
Career Allowance Rate
708 granted / 961 resolved
+13.7% vs TC avg
Moderate +10% lift
Without
With
+10.1%
Interview Lift
resolved cases with interview
Typical timeline
2y 11m
Avg Prosecution
25 currently pending
Career history
989
Total Applications
across all art units

Statute-Specific Performance

§101
1.2%
-38.8% vs TC avg
§103
50.9%
+10.9% vs TC avg
§102
22.8%
-17.2% vs TC avg
§112
19.7%
-20.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 961 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Claim16-20 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on July 28, 2026. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claim 13 is rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 13 recites “wherein the heater is configured to heat the smokable article to 200°C or higher and 400°C or lower”; it is unclear what structure is intended by the limitation and MPEP 2114 recites that the “manner of operating the device does not differentiate apparatus claim from the prior art”. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-5, 7-10, 13-15 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by SEKIYA et al. (WO 2020/084758, wherein EP 3871535 has been used as an English language equivalent) with evidence provided by MOST et al. (US 10,295,173). Sekiya teaches a flavor inhaler (10) comprising a chamber (42a in figure 4) that accommodates a smokable article (see figures 1B); a heater (43 in figure 4) for heating the smokable article accommodated in the chamber; and a heat-insulating member (assembly of 42, 47, and 45) that suppresses dissipation of heat of the smokable article or the heater to an outside of a device (para. 0015), wherein the heat-insulating member has a first surface (42), a second surface (45) opposite to the first surface, and an end surface (37) that connects the first surface and the second surface and that has a smaller area than the first surface or the second surface (see figure 4), and wherein the heat-insulating member has a porous structure (para. 0021), and at least the end surface is sealed (para. 0012). Regarding claim 2, Sekiya teaches the first surface and the second surface of the heat-insulating member is sealed with a support member (46). Regarding claim 3, Sekiya teaches an entire surface of the heat-insulating member is sealed (para. 0020). Regarding claim 4, Sekiya teaches an internal space of the porous structure is in a decompressed state at normal temperature (para. 0015). Regarding claim 5, Sekiya teaches the end surface is sealed with a heat-resistant resin (para. 0012). Regarding claim 7, Sekiya teaches the heat-resistant resin is a thermosetting adhesive (para. 0016). Regarding claim 8, Sekiya teaches the adhesive, before being hardened by heat, has a property such that a viscosity thereof decreases when heated (para. 0018). Regarding claim 9, Sekiya teaches that the porous structure may be made of aerogel (para. 0021); wherein Most teaches that aerogel is a continuous pore structure (col. 5 lines 14-15). Regarding claim 10, Sekiya teaches the heat-insulating member includes an aerogel (para. 0021). Regarding claim 13, Most teaches that aerogel material is thermally stable up to about 650°C (col. 5 lines 25-56) which incorporates the claimed range of 200°C or higher and 400°C or lower. Regarding claim 14, Sekiya teaches the heater (43) is disposed on an outer circumference of the chamber (42a in figure 4). Regarding claim 15, Sekiya teaches the end surface is positioned at an end portion in an insertion direction of the smokable article into the chamber (see figure 4). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 11-12 is/are rejected under 35 U.S.C. 103 as being unpatentable over SEKIYA et al. (WO 2020/084758, wherein EP 3871535 has been used as an English language equivalent) in view of MOST et al. (US 10,295,173). Sekiya teaches a flavor inhaler (10) comprising a chamber (42a in figure 4) that accommodates a smokable article (see figures 1B); a heater (43 in figure 4) for heating the smokable article accommodated in the chamber; and a heat-insulating member (assembly of 42, 47, and 45) that suppresses dissipation of heat of the smokable article or the heater to an outside of a device (para. 0015), and wherein the heat-insulating member is an aerogel (para. 0021). Most teaches a flavor inhaler (10) comprising a chamber (40 in figure 1C) that accommodates a smokable material (col. 3 lines 7-8); a heater (100 in figure 1C) for heating the smokable article accommodated in the chamber; and a heat-insulating member (assembly of 46 and 48) that suppresses dissipation of heat of the smokable article or the heater to an outside of a device (col. 1 lines 60-64), and wherein the heat-insulating member is an aerogel (col. 1 lines 55-59). Most teaches the heat-insulating member includes a radiation-suppressing agent (col. 7 lines 53-57). It would have been obvious to one of ordinary skill in the art to modify the heat-insulating member of Sekiya to include a radiation-suppressing agent as taught by Most because Most teaches that it improves the thermal gradient between the interior of the herb chamber and its exterior surface (col. 7 lines 58-60). Regarding claim 12, Most teaches that aerogel can be fabricated into a heat-insulating sheet that surrounds the chamber (col. 5 lines 27-28). It would have been obvious to one of ordinary skill in the art to try fabricating the aerogel of Sekiya into sheets because Most teaches that this is a known equivalent for aerogel pellets/granules (col. 5 lines 27-28) and Sekiya teaches using aerogel granules (para. 0021). Allowable Subject Matter Claim 5 is objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The prior art does not teach or suggest the porous structure of the heat insulating member is impregnated with the heat-resistant resin from the end surface. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to CYNTHIA SZEWCZYK whose telephone number is (571)270-5130. The examiner can normally be reached Mon-Fri 10 am - 6 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Alison Hindenlang can be reached at 571-270-7001. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /CYNTHIA SZEWCZYK/Primary Examiner, Art Unit 1741
Read full office action

Prosecution Timeline

Jan 29, 2024
Application Filed
Aug 11, 2026
Non-Final Rejection mailed — §102, §103, §112
Sep 10, 2026
Applicant Interview (Telephonic)
Sep 11, 2026
Examiner Interview Summary

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12727620
An Induction Heating Assembly for an Aerosol Generating Device
3y 1m to grant Granted Sep 08, 2026
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Aerosol Generation Device with Capacitive Sensor and Manufacturing Method Thereof
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Patent 12708143
AEROSOL GENERATING DEVICE AND METHOD FOR PROVIDING ADAPTIVE FEEDBACK THROUGH PUFF RECOGNITION
3y 1m to grant Granted Aug 18, 2026
Patent 12702167
AEROSOL-GENERATING DEVICE WITH MEANS FOR IDENTIFYING A TYPE OF AN AEROSOL-GENERATING ARTICLE BEING USED WITH THE DEVICE
3y 4m to grant Granted Aug 11, 2026
Patent 12702156
AEROSOL-GENERATING ARTICLE WITH LOW RESISTANCE TO DRAW AND IMPROVED FLAVOUR DELIVERY
3y 4m to grant Granted Aug 11, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
74%
Grant Probability
84%
With Interview (+10.1%)
2y 11m (~3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 961 resolved cases by this examiner. Grant probability derived from career allowance rate.

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