Prosecution Insights
Last updated: April 19, 2026
Application No. 18/462,541

BOLTLESS ELECTRICAL HEADER ASSEMBLIES

Non-Final OA §102§103§112
Filed
Sep 07, 2023
Examiner
GUSHI, ROSS N
Art Unit
2834
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Ford Global Technologies LLC
OA Round
1 (Non-Final)
84%
Grant Probability
Favorable
1-2
OA Rounds
1y 11m
To Grant
86%
With Interview

Examiner Intelligence

Grants 84% — above average
84%
Career Allow Rate
1227 granted / 1463 resolved
+15.9% vs TC avg
Minimal +2% lift
Without
With
+2.5%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 11m
Avg Prosecution
34 currently pending
Career history
1497
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
18.7%
-21.3% vs TC avg
§102
51.3%
+11.3% vs TC avg
§112
27.7%
-12.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1463 resolved cases

Office Action

§102 §103 §112
DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph. Regarding claims 1 and 11, the term “locking tang” is ambiguous as used in the claims and in the disclosure. The Google definition of “tang” is: PNG media_image1.png 946 734 media_image1.png Greyscale The Merriam Webster’s definition of tang is: PNG media_image2.png 674 1166 media_image2.png Greyscale The closest applicable definition may be “the projection on the blade of a tool . . . by which the blade is held firmly in the handle,” but in this case, there is no blade or handle, and consequently it is unknown what would or would not be considered to be a “tang.” Note that the figures of the disclosure are ambiguous as to the structure of the “tang” 54. Various possible structures corresponding to applicant’s “tang” are known. For example, portion 130 of US 12398835 corresponds to what is called a “tang” by applicant (reproduced below). PNG media_image3.png 1212 1008 media_image3.png Greyscale Alternatively arms 60 as shown in figure 5 of US 6688654 reproduced below likewise correspond to what applicant identifies as a “tang.” PNG media_image4.png 598 1012 media_image4.png Greyscale Note that neither of these structures would reasonably be referred to as a “tang.” Therefore, it is unknown what would or would not be considered to be a “tang” for the purposes of determining the scope of the claims. The term “tang” is treated as meaning a latching mechanism. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the anticipatory rejections under 35 U.S.C. 102 made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claims 1-10 are rejected under 35 U.S.C. 102(a)(2) as being anticipated by Buck et al. US 12398835 (“Buck”). Regarding claim 1, Buck discloses an electrical header assembly (i.e., an assembly in which electrical components may be mounted), comprising: an electrical header 120 (i.e., a structure capable of housing electrical components) including a first mounting flange 126 having a locking tang 130; and an electrical header connector 110 (i.e., a structure capable of housing electrical components) including a second mounting flange (114, 116) having a flared lip 116, wherein the locking tang and the flared lip are configured to engage one another to secure the electrical header to the electrical header connector as the electrical header is moved into engagement with the electrical header connector. PNG media_image5.png 1340 990 media_image5.png Greyscale PNG media_image6.png 1158 942 media_image6.png Greyscale Regarding claim 2, the first mounting flange is disk-shaped and includes a front surface (labeled FS above), a rear surface (labeled RS above), and a circumferential surface (labeled CS above) that connects between the front surface and the rear surface. Per claim 3, the locking tang is formed within the circumferential surface. Per claim 4, there is a recess (labeled RC above) formed in the rear surface. Per claim 5, there is a first seal 125 received within the recess and arranged to seal against the flared lip. Per claim 6, there is a second seal 123 arranged to seal against a cylindrical body 114 of the second mounting flange. Per claim 7, the locking tang is configured to flex outwardly to accommodate the flared lip within a slot 129a of the first mounting flange as the electrical header is moved into further engagement with the electrical header connector. Per claim 8, the flared lip 116 is configured to engage (i.e. capable of engaging) a cam surface of the locking tang to force the locking tang to flex outwardly. Per claim 9, the flared lip is configured to engage (i.e. capable of engaging) a cam surface of the locking tang to force the locking tang to flex outwardly, where the cam surface includes a lower plateau, an upper plateau, and an angled surface that connects between the lower plateau and the upper plateau (note that the cam surface of the locking tang is not positively claimed). Per claim 10, the flared lip is configured to engage a cam surface of the locking tang . . . where the flared lip enters the slot at the lower plateau and forces the locking tang to flex further outwardly as it travels along the angled surface toward the upper plateau as the electrical header is moved into further engagement with the electrical header connector (note that the cam surface of the locking tang is not positively claimed). Claim Rejections - and 35 USC § 103 The following is a quotation of 35 U.S.C. 103(a) which forms the basis for all obviousness rejections set forth in this Office action: (a) A patent may not be obtained though the invention is not identically disclosed or described as set forth in section 102 of this title, if the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains. Patentability shall not be negatived by the manner in which the invention was made. Claims 11-20 are rejected under 35 U.S.C. 103(a) as being unpatentable over Buck in view of the admitted prior art (“APA”). Regarding claim 11, Buck discloses an electrical component, comprising: an electrical header assembly (i.e., an assembly in which electrical components may be mounted), including an electrical header 120 (i.e., a structure capable of housing electrical components) and an electrical header connector 110 (i.e., a structure capable of housing electrical components) configured for (i.e., capable of) mounting the electrical header relative to a wall of a sealed enclosure; the electrical header including a first mounting flange 126 having a locking tang 130; and the electrical header connector including a second mounting flange (114, 116) having a flared lip 116 that can engage the locking tang to secure the electrical header to the electrical header connector as the electrical header is moved into engagement with the electrical header connector. Buck does not disclose a sealed enclosure. The admitted prior art includes a sealed enclosure. Specification ¶ 0002: “Many electrical components, such as traction battery packs, for example, require a gas-tight enclosure. Attaching an electrical header to the gas-tight enclosure typically requires various fasteners and sealing arrangements.” It would have been obvious to combine the Buck assembly with a sealed enclosure as was known in the prior art, such as by welding the base 112 onto a wall of the enclosure, as noted at Buck at col. 5, lines 50-60. The reason would have been to provide a sealed conduit between the exterior and interior of the containment-component (sealed enclosure). One of ordinary skill in the art could have combined the elements by known methods and each element would have performed the same function as it did separately. One of ordinary skill would have recognized that the results of the combination were predictable. KSR International Co. v. Teleflex Inc., 82 USPQ.2d 1385 (2007). Per claim 12, the APA discloses that the electrical component is a traction battery pack. Per claim 13, the second mounting flange of the electrical header connector includes a base 112. Regarding claim 14, welding the base 112 of the Buck assembly onto the sealed enclosure, as noted at Buck at col. 5, lines 50-60, would result in the base being integrated as part of the wall of the sealed enclosure. Per claim 15, at noted regarding claim 11, it would have been obvious to weld the base 112 onto the wall of the enclosure. Per claim 16, the first mounting flange is disk-shaped and includes a front surface (labeled FS above), a rear surface (labeled RS above), and a circumferential surface (labeled CS above) that connects between the front surface and the rear surface. Per claim 17, the locking tang is formed within the circumferential surface. Per claim 18, there is a recess formed in the rear surface, and further comprising a first seal 125 received within the recess and arranged to seal against the flared lip. Per claim 19, there is a second seal 123 arranged to seal against a cylindrical body of the second mounting flange. Per claim 20, the locking tang is configured to flex outwardly to accommodate the flared lip within a slot 129a of the first mounting flange as the electrical header is moved into further engagement with the electrical header connector. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ROSS GUSHI whose telephone number is (571)272-2005. The examiner can normally be reached on Monday-Thursday, 8:30 - 5:00. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christopher Koehler can be reached on 571-272-3560. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ROSS N GUSHI/Primary Examiner, Art Unit 2834
Read full office action

Prosecution Timeline

Sep 07, 2023
Application Filed
Feb 23, 2026
Non-Final Rejection — §102, §103, §112 (current)

Precedent Cases

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CONNECTOR AND CONNECTOR ASSEMBLY
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Patent 12592507
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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
84%
Grant Probability
86%
With Interview (+2.5%)
1y 11m
Median Time to Grant
Low
PTA Risk
Based on 1463 resolved cases by this examiner. Grant probability derived from career allow rate.

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