Prosecution Insights
Last updated: July 17, 2026
Application No. 18/480,093

METHOD OF MANUFACTURING MOTOR CORE

Non-Final OA §103
Filed
Oct 03, 2023
Priority
Dec 05, 2022 — JP 2022-194132
Examiner
KIM, PAUL D
Art Unit
Tech Center
Assignee
Toyota Motor Corporation
OA Round
1 (Non-Final)
88%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
94%
With Interview

Examiner Intelligence

Grants 88% — above average
88%
Career Allowance Rate
1362 granted / 1553 resolved
+27.7% vs TC avg
Moderate +7% lift
Without
With
+6.7%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
53 currently pending
Career history
1611
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
53.0%
+13.0% vs TC avg
§102
17.7%
-22.3% vs TC avg
§112
26.4%
-13.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1553 resolved cases

Office Action

§103
CTNF 18/480,093 CTNF 77399 DETAILED ACTION Notice of Pre-AIA or AIA Status 07-03-aia AIA 15-10-aia The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA. Claim Rejections - 35 USC § 103 07-20-aia AIA The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 07-21-aia AIA Claim 1 is rejected under 35 U.S.C. 103 as being unpatentable over Iwamoto et al. (PGPub 2025/0047177 A1) in view of Takatani et al. (US PAT. 112,104,096) . Iwamoto et al. teach a process of making a motor core, the method comprising: a protrusion providing step of providing a hollow crimp protrusion (11) in each of a plurality of electromagnetic steel sheets (100) as shown in Fig. 1 (paragraph [0021]); and a crimping step in which the electromagnetic steel sheets are laminated to apply a load along a laminating direction, and in which the crimp protrusion of each of the adjacent electromagnetic steel sheets is crimp-fastened as shown in Fig. 1; wherein a hollow portion inside the crimp protrusion includes a side surface perpendicular to a surface of each of the electromagnetic steel sheets, a bottom surface parallel to the surface of each of the electromagnetic steel sheets, and an inclined surface connecting the side surface and the bottom surface as shown in Fig. 2, and a depth A along the side surface of the hollow portion, a depth B to the bottom surface, and a sheet thickness T of each of the electromagnetic steel sheets (see paragraph [0034]) satisfy the following (Equation 1) to (Equation 3), 1.2T ≤ B ≤ 1.4T (Equation 1, expression 2) 0.0T < A < 1.4T (Equation 2, Fig. 2) A < B (Equation 3, Fig. 2). However, Iwamoto et al. silent a filling step of filling an adhesive between the adjacent electromagnetic steel sheets. Takatani et al. teach a process of making a motor core including a process of providing an adhesion (41) between a plurality of electrical steel sheets (40) as shown in Fig. 2 (col. 5, line 59 to col. 6, line 4). Therefore, it would have been obvious to one of ordinary skill in the art, at the time of the effective filing date of the claimed invention was made, to a person having ordinary skill in the art to modify a process of fabricating a motor core of Iwamoto et al. by providing an adhesion between a plurality of electrical steel sheets as taught by Cordinal in order to optimize an bonding strength between the plurality of electrical steel sheets. The Prior Art 07-96 AIA The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Kato et al. (JP 2014176891 A) and Matsumoto et al. (PGPub 2013/0127283 A1)) are cited to further show the state of the art with respect to a process of making a motor core . Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to PAUL D KIM whose telephone number is (571)272-4565. The examiner can normally be reached Monday-Friday: 6:00 AM-2:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Thomas Hong can be reached at 571-272-0993. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /PAUL D KIM/Primary Examiner, Art Unit 3729 Application/Control Number: 18/480,093 Page 2 Art Unit: 3729 Application/Control Number: 18/480,093 Page 3 Art Unit: 3729 Application/Control Number: 18/480,093 Page 4 Art Unit: 3729
Read full office action

Prosecution Timeline

Oct 03, 2023
Application Filed
Jun 03, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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Patent 12672574
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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
88%
Grant Probability
94%
With Interview (+6.7%)
2y 9m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1553 resolved cases by this examiner. Grant probability derived from career allowance rate.

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