Prosecution Insights
Last updated: July 17, 2026
Application No. 18/485,406

WATER ELECTROLYSIS APPARATUS

Non-Final OA §103
Filed
Oct 12, 2023
Priority
Dec 20, 2022 — JP 2022-203053
Examiner
WILKINS III, HARRY D
Art Unit
Tech Center
Assignee
Toyota Motor Corporation
OA Round
1 (Non-Final)
62%
Grant Probability
Moderate
1-2
OA Rounds
3m
Est. Remaining
81%
With Interview

Examiner Intelligence

Grants 62% of resolved cases
62%
Career Allowance Rate
685 granted / 1097 resolved
+2.4% vs TC avg
Strong +19% interview lift
Without
With
+18.7%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
36 currently pending
Career history
1140
Total Applications
across all art units

Statute-Specific Performance

§101
1.0%
-39.0% vs TC avg
§103
75.2%
+35.2% vs TC avg
§102
5.0%
-35.0% vs TC avg
§112
6.1%
-33.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1097 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim 1 is rejected under 35 U.S.C. 103 as being unpatentable over Zhang et al (CN 114622219 A) in view of Sasaki (JP 2009-155666 A) and Baltrucki et al (US 2006/0118428 A1), with evidence from Taruya et al (US 8,721,867 B2). Zhang et al teach (see figs. 1-3 and paragraphs [0050]-[0052], [0059]-[0061], [0068], and [0069]) of machine translation) a water electrolysis apparatus comprising a water electrolysis stack (10) in which water electrolysis cells are laminated (the stack and plural laminated cells are implicitly shown by the schematic used by Zhang et al, see esp. figs. 1 and 8 of Taruya et al), a water supply side path (23) including a pipe through which water is supplied to the water electrolysis stack (10), a hydrogen side pipe (note in paragraph [0068] that Zhang et al teach duplicating the gas separation module (50) for each of the oxygen side and the hydrogen side), a water recirculation path (“second water inlet of the pure water supply module 30”) including a pipe through which water from the hydrogen side path is returned to the water supply side path, wherein each of the water supply side path (23) and the water recirculation path (through pure water tank (31)) included a conductivity meter (C1, C2) connected to a controller, wherein the controller performs control to drain water from the system based on a measured value of the conductivity meters. Zhang et al further teach that the water recirculation path included a valve (drain connected to pipes 61 and 63) controlled by the controller to open based on a measured value of the conductivity meter. Thus, the instantly claimed invention differs from the disclosure of Zhang et al by including a valve for draining the water only in the water recirculation path, there being no drain valve in the water supply side path. Sasaki teaches (see page 5 of the machine translation) that pure water having a low conductivity (less than 5 μS/cm) is desired to avoid impurities becoming adsorbed onto the membrane which increased the resistance of the membrane thereby increasing the cell voltage. Baltrucki et al (see figs. 2, 4, and 5, paragraphs [0023], [0033]) providing a conductivity sensor in a water supply path to monitor the water quality to prevent impure water (i.e. water having conductivity above 5 μS/cm) from being provided to the electrolysis cells to prevent damage. The totality of the prior art, including Zhang et al, as well as Sasaki and Baltrucki et al, teach that the electrolysis cells could be damaged when impure water was flowed through the electrolysis cells and that the impurities adsorbed onto the membrane thereby increasing the cell voltage. Therefore, there was a suggestion in the prior art to not send impure water into the water electrolysis cells of Zhang et al, such that it would have been obvious to one of ordinary skill in the art to have added a second drain valve to the system of Zhang et al in the water supply side path downstream from the conductivity meter (C1) since the water passing by the conductivity meter (C1) would have otherwise passed through the electrolysis cells before reaching the drain valve, which would have resulted in damage to the electrolysis cells or an undesired increase in cell voltage due to adsorbance of impurities. Allowable Subject Matter Claims 2 and 3 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The following is a statement of reasons for the indication of allowable subject matter: the closest prior art is considered Zhang et al as described above. However, the prior art did not recognize that the water supply side path control should occur when the water electrolysis cells were not operation and that the water recirculation path control should occur when the water electrolysis cells were in operation. The prior art taught maintaining control using both conductivity sensors at all times. The invention of claim 2 requires the controller to act in the claimed fashion, which has been held to require programming or other means to be taught in the prior art in order to be found obvious; see MPEP § 2114.IV. Since the prior art lacks such a teaching, the invention of claim 2 is found non-obvious. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to HARRY D WILKINS III whose telephone number is (571)272-1251. The examiner can normally be reached M-F 9:30am -6:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, James Lin can be reached at 571-272-8902. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /HARRY D WILKINS III/Primary Examiner, Art Unit 1794
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Prosecution Timeline

Oct 12, 2023
Application Filed
Jul 09, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
62%
Grant Probability
81%
With Interview (+18.7%)
3y 0m (~3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1097 resolved cases by this examiner. Grant probability derived from career allowance rate.

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