Prosecution Insights
Last updated: October 04, 2026
Application No. 18/519,118

NANO ELECTROCATALYST FOR EFFICIENT PRODUCTION OF HYDROGEN IN AN ELECTROLYZER BY WATER ELECTROLYSIS

Non-Final OA §102§112
Filed
Nov 27, 2023
Priority
Nov 25, 2022 — IN 202241067992
Examiner
RIPA, BRYAN D
Art Unit
Tech Center
Assignee
Hindustan Petroleum Corporation Limited
OA Round
1 (Non-Final)
54%
Grant Probability
Moderate
1-2
OA Rounds
11m
Est. Remaining
91%
With Interview

Examiner Intelligence

Grants 54% of resolved cases
54%
Career Allowance Rate
296 granted / 549 resolved
-6.1% vs TC avg
Strong +37% interview lift
Without
With
+37.2%
Interview Lift
resolved cases with interview
Typical timeline
3y 9m
Avg Prosecution
37 currently pending
Career history
578
Total Applications
across all art units

Statute-Specific Performance

§101
1.3%
-38.7% vs TC avg
§103
44.8%
+4.8% vs TC avg
§102
21.4%
-18.6% vs TC avg
§112
27.3%
-12.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 549 resolved cases

Office Action

§102 §112
DETAILED ACTION Election/Restrictions 1. Claims 10-11 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to nonelected inventions, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 8/21/26. Applicant’s election without traverse of claims 1-9 in the reply filed on 8/21/26 is acknowledged. Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claim 3 is rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Specifically, it is noted that claim 3 includes the limitation “the surface modification” in line 1 of the claim. However, as set forth in independent claim 1, the claim initially refers to “surface modifications” (see claim 1 at line 6). As such, the subsequent reference to “the surface modification” is unclear since it is unknown if the limitation is actually referring to all of the previously set forth surface modifications or if all that is being further referred to is a single surface modification. Please note, for purposes of claim interpretation the examiner will be treating claim 3 as further limiting all of the previously set forth surface modifications since this would appear to be most in keeping with applicants intent. It is suggested that applicant amend the claim to refer to “the surface modifications” in claim 3 as one way of removing the above grounds of rejection. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1 and 3-9 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by CN114481284A to Ma et al., (hereinafter referred to as “MA”). Regarding claim 1, MA teaches a water electrolyzer (see generally MA at Abstract; see also MA at ¶7 under “Summary of the Invention” teaching the nickel electrode being prepared and used for water electrolysis and ¶16 discussing the use of the prepared nickel electrode as either the anode and/or cathode used in an alkaline electrolysis cell), comprising: an anode (see MA at ¶16 teaching the anode and/or the cathode of the electrolysis production device being the prepared nickel electrode); a cathode (see MA at ¶16 teaching the anode and/or the cathode of the electrolysis production device being the prepared nickel electrode); a power supply electrically connected to the anode and the cathode (see MA at ¶16 teaching the prepared nickel electrode used as either the anode and/or cathode with an alkaline electrolyte in an alkaline water electrolysis production device which would necessarily include a power source supply the electrical energy for the electrolysis), wherein at least one of the anode and cathode consists of an acid etched porous substrate, said acid etched porous substrate being devoid of any surface modifications (see MA at ¶31 teaching the nickel substrate being treated including a porous structure; see also MA at ¶6-¶13 teaching the method of preparing the nickel electrode including an etching process in an acid to increase the surface roughness of the nickel without any additional surface modifications being applied); wherein the acid etched porous substrate is obtained by acid etching by soaking a porous substrate in an acid for a duration ranging between 0.1 hr to 2 hr under sonication at a temperature ranging between 20 °C to 80 °C (see MA at ¶6-¶15 teaching an etching processing which would result in a substrate having an increased surface roughness which is the same structural aspects or features that would result from the claimed processing conditions). Regarding claim 3, MA teaches the electrolyzer wherein the surface modifications comprises organic nanostructures and/or inorganic nanostructures (see rejection of claim 1 as to the process of MA including the etching process without any additional coating or treatment of the prepared surface to provide additional surface modifications as claimed). Regarding claims 4-5, MA teaches the electrolyzer wherein the porous substrate is selected from the group as claimed, the group including nickel foam (see MA at ¶31 teaching the nickel matrix being a porous body which could be termed a foam). Regarding claim 6-8, MA teaches the electrolyzer wherein the acid in the acid etching is a mineral acid, the mineral acid including sulfuric acid (see MA at ¶9 teaching the etching process including the use of various acids including sulfuric acid). Regarding claim 9, MA teaches the electrolyzer wherein the electrolyzer is a single cell electrolyzer (see MA at ¶16 teaching the alkaline water electrolysis hydrogen production device comprising an anode and/or cathode made by the etching process with an electrolyte which since a single anode and cathode or mentioned would include a single cell as claimed). Claim(s) 1 and 3-9 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by CN107868959A to Zhang et al., (hereinafter referred to as “ZHANG”). Regarding claim 1, ZHANG teaches a water electrolyzer (see generally ZHANG at Abstract; see also ZHANG at ¶17 teaching the prepared electrodes for use in water electrolysis and providing for more sites for hydrogen and oxygen evolution), comprising: an anode (see ZHANG at ¶33 discussing the use of the prepared etched nickel foam electrode to generate hydrogen, i.e. as a cathode, which would necessarily include in the water electrolyte solution also an anode); a cathode (see ZHANG at ¶33 discussing the use of the prepared etched nickel foam electrode to generate hydrogen, i.e. as a cathode); a power supply electrically connected to the anode and the cathode (see ZHANG at ¶33 discussing the use of the prepared etched nickel foam electrode to generate hydrogen which would implicitly also include a source of electrical power for the electrolysis), wherein at least one of the anode and cathode consists of an acid etched porous substrate, said acid etched porous substrate being devoid of any surface modifications (see ZHANG at ¶33 discussing the use of the prepared etched nickel foam electrode to generate hydrogen, i.e. as a cathode, which is formed from the process as set forth in ¶7-¶15 and which doesn’t include any further surface modifications as claimed); wherein the acid etched porous substrate is obtained by acid etching by soaking a porous substrate in an acid for a duration ranging between 0.1 hr to 2 hr under sonication at a temperature ranging between 20 °C to 80 °C (see ZHANG at ¶7-¶15 teaching the etching process and which results in nickel foam electrode having increased surface area which is the same structural aspects or features that would result from the claimed processing conditions). Regarding claim 3, ZHANG teaches the electrolyzer wherein the surface modifications comprises organic nanostructures and/or inorganic nanostructures (see rejection of claim 1 as to the process of ZHANG including the etching process without any additional coating or treatment of the prepared surface to provide additional surface modifications as claimed). Regarding claims 4-5, ZHANG teaches the electrolyzer wherein the porous substrate is selected from the group as claimed, the group including nickel foam (see ZHANG at ¶2 and ¶8 teaching the electrode being a nickel foam electrode with an increased active area). Regarding claim 6-8, ZHANG teaches the electrolyzer wherein the acid in the acid etching is a mineral acid, the mineral acid including hydrochloric acid (see ZHANG at ¶11-¶12 teaching the etching process including the use of a hydrochloric acid etching solution which although it doesn’t explicitly teach sulfuric acid would result in an etched surface having the same surface area increased surface as would result from the process limitations as claimed). Regarding claim 9, ZHANG teaches the electrolyzer wherein the electrolyzer is a single cell electrolyzer (see ZHANG at ¶33 teaching the use of the etched nickel foam electrode for hydrogen generation which would be understood to be coupled with an anode in an electrolysis cell so as to provide data for the hydrogen evolution performance and which would constitute a single cell, i.e. a single anode and cathode, electrolyzer). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to Bryan D. Ripa whose telephone number is (571)270-7875. The examiner can normally be reached Mon-Fri 8:00AM-4:00PM ET. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, James Lin can be reached at (571) 272-8902. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /BRYAN D. RIPA/Primary Patent Examiner, Art Unit 1794
Read full office action

Prosecution Timeline

Nov 27, 2023
Application Filed
Sep 08, 2026
Non-Final Rejection mailed — §102, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12703921
LITHIUM-MEDIATED ELECTROCHEMICAL AMMONIA SYNTHESIS
3y 7m to grant Granted Aug 11, 2026
Patent 12697589
ION REMOVAL FROM HEAVY ENDS USING ELECTRODIALYSIS
3y 7m to grant Granted Aug 04, 2026
Patent 12691408
A METHOD OF PURIFYING HELIUM FROM MIXED GAS
4y 4m to grant Granted Jul 28, 2026
Patent 12679754
METHOD FOR PROCESS WATER TREATMENT
4y 2m to grant Granted Jul 14, 2026
Patent 12680183
Artificial Intelligence Pressure Control Multiple Track Injection Liquid-to-gas Conversion Method
2y 11m to grant Granted Jul 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
54%
Grant Probability
91%
With Interview (+37.2%)
3y 9m (~11m remaining)
Median Time to Grant
Low
PTA Risk
Based on 549 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month