Prosecution Insights
Last updated: July 17, 2026
Application No. 18/523,056

MAGNETIC TRANSMISSION AND POWER TOOL HAVING A MAGNETIC TRANSMISSION

Non-Final OA §103
Filed
Nov 29, 2023
Priority
Dec 23, 2022 — provisional 63/477,065
Examiner
VO, ETHAN NGUYEN
Art Unit
2834
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Black & Decker Inc.
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
86%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allowance Rate
39 granted / 52 resolved
+7.0% vs TC avg
Moderate +11% lift
Without
With
+10.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 6m
Avg Prosecution
16 currently pending
Career history
75
Total Applications
across all art units

Statute-Specific Performance

§103
94.6%
+54.6% vs TC avg
§102
2.0%
-38.0% vs TC avg
§112
3.4%
-36.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 52 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election of claims 1-9 and 21-29 in the reply filed on 2/2/2026is acknowledged. Because applicant did not distinctly and specifically point out the supposed errors in the restriction requirement, the election has been treated as an election without traverse (MPEP § 818.01(a)). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 1 and 3-9 are rejected under 35 U.S.C. 103 as being unpatentable over Boualem (EP 3817201) and in view of Ullrich (US 20150003900) and Lin (US 20210031892). As to claim 1, Boualem discloses a magnetic transmission assembly comprising: a housing having a longitudinal axis that extends from an input located at a proximate end of the magnetic transmission assembly to an output located at a remote end of the magnetic transmission assembly (Fig. 1); a rotary shaft channel extending along the longitudinal axis of the magnetic transmission assembly from the proximate end to the remote end (Fig. 1), the rotary shaft channel configured to receive a rotary shaft to couple at the proximate end (Fig. 1); a magnetic transmission inside the housing concentrically surrounding the rotary shaft channel (Fig. 1), the magnetic transmission including: a magnetic flux modulator mounted on the rotary shaft and concentrically surrounding the rotary shaft channel (Fig. 5), the magnetic flux modulator supporting a plurality of ferritic elements spaced apart at respective ferritic positions (Fig. 5); a rotor rotatably supported relative to the rotary shaft and including a rotor body supporting a plurality of first permanent magnets spaced apart at first respective angular positions (Fig. 5); a stator secured to the housing and supporting a plurality of second permanent magnets spaced apart at second respective angular positions (Fig. 5); and a fan concentrically located around the rotary shaft channel facing the proximate end of the magnetic transmission assembly and rigidly coupled to the rotor (Fig. 1). PNG media_image1.png 436 517 media_image1.png Greyscale PNG media_image2.png 619 541 media_image2.png Greyscale Boualem fails to disclose an electric hand-held power tool motor, and the magnetic flux modulator including a non-ferritic body. Ullrich, however, discloses an electric hand-held power tool motor (abstract). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to provide the assembly of Boualem with an electric hand-held power tool motor, as disclosed by Ullrich, to allow for the use of the assembly in hand held power tools. Lin, however, discloses the magnetic flux modulator including a non-ferritic body (Para 0021). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to provide the assembly of Boualem with the magnetic flux modulator including a non-ferritic body, as disclosed by Lin, in order to optimize the magnetic field. As to claim 3, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 1, wherein respective magnetic poles of the plurality of first permanent magnets and respective magnetic poles of the plurality of second permanent magnets are all oriented in a radial direction that is perpendicular to the longitudinal axis of the magnetic transmission assembly (Fig. 5 of Boualem). PNG media_image3.png 643 557 media_image3.png Greyscale As to claim 4, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 3, wherein the rotor and the fan comprise a unitary structure further comprising at least one bearing arranged to at least radially support the rotor relative to the rotary shaft in a freely rotatable manner (24, 25; Fig. 1; Para 0025 of Boulem). PNG media_image1.png 436 517 media_image1.png Greyscale As to claim 5, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 3, wherein the magnetic flux modulator forms a cylindrical volume including an open end (Fig. 1 of Boualem); wherein the rotor extends into the open end of the cylindrical volume to position the plurality of first permanent magnets of the rotor within the cylindrical volume radially inward of the plurality of second permanent magnets of the stator with the plurality of ferritic elements located radially therebetween (Fig. 1 and 5 of Boualem). PNG media_image4.png 436 525 media_image4.png Greyscale PNG media_image5.png 643 699 media_image5.png Greyscale As to claim 6, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 1, wherein respective magnetic poles of the plurality of first permanent magnets and respective magnetic poles of the plurality of second permanent magnets are all oriented in a direction that is parallel to the longitudinal axis of the magnetic transmission assembly (Fig. 5 of Boualem). PNG media_image6.png 643 799 media_image6.png Greyscale As to claim 7, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 6, wherein the rotor and the fan comprise a unitary structure further comprising a single bearing arranged to at least radially support the rotor relative to the rotary shaft in a freely rotatable manner (Fig. 1 of Boualem). PNG media_image7.png 436 693 media_image7.png Greyscale As to claim 8, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 1, wherein the plurality of first permanent magnets of the rotor, the plurality of second permanent magnets of the stator, and the plurality of ferritic elements are positioned in respective first, second, and third radial planes that are oriented in a direction that is perpendicular to the rotary shaft channel spaced apart from one another along the longitudinal axis (Fig. 5 of Boualem). PNG media_image8.png 643 799 media_image8.png Greyscale As to claim 9, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 1, wherein the plurality of first permanent magnets provides N pole pairs (Para 0009 of Boualem), the plurality of second permanent magnets provides M pole pairs (Para 0009 of Boualem), the plurality of ferritic elements is provided by N+M (Para 0009 of Boualem), and a ratio of a speed of the fan to a speed of rotation of the magnetic flux modulator is given by (N+M)/M (Para 0009 of Boualem). Claim 2 is rejected under 35 U.S.C. 103 as being unpatentable over Boualem, Ullrich, Lin, and in view of JP832 (JP 7172823). As to claim 2, the combination of Boualem, Ullrich, and Lin discloses the magnetic transmission assembly of claim 1, wherein the rotary shaft is a motor shaft received from the electric hand-held power tool motor in the rotary shaft channel extending from the input to the output (Fig. 1 of Boualem). Boualem fails to disclose a bushing rigidly coupling the motor shaft to the magnetic flux modulator. JP832, however, discloses a bushing rigidly coupling the motor shaft to the magnetic flux modulator (Para 0021). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to provide the assembly of Boualem with a bushing rigidly coupling the motor shaft to the magnetic flux modulator, as disclosed by JP823, in order to support the shaft and the modulator. Claims 21-29 are rejected under 35 U.S.C. 103 as being unpatentable over Boulem and Ullrich. As to claim 21, Boualem discloses a magnetic transmission assembly comprising: a rotary shaft driven by a motor (Fig. 1); a stator that is fixed and that includes a plurality of first permanent magnets (Fig. 5); a magnetic flux modulator fixedly coupled to the rotary shaft to rotate at a speed of the rotary shaft (Fig. 1 and 5), the magnetic flux modulator including a plurality of ferritic elements (Fig. 5); a fan that concentrically surrounds the rotary shaft (Fig. 1), the fan rotatably supported relative to the rotary shaft by at least one bearing (Fig. 1); and a rotor rotatably supported relative to the rotary shaft by the at least one bearing and fixedly coupled to the fan (Fig. 1), the rotor comprising a plurality of second permanent magnets (Fig. 5); wherein the plurality of ferritic elements are positioned between the stator and the rotor to modulate magnetic flux between the plurality of first permanent magnets and the plurality of second permanent magnets such that the rotor drives the fan at a fan speed that is greater than the speed of the rotary shaft (Fig. 5). PNG media_image9.png 436 693 media_image9.png Greyscale PNG media_image10.png 643 799 media_image10.png Greyscale Boualem fails to disclose an electric hand-held power tool. Ullrich, however, discloses an electric hand-held power tool. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to provide the assembly of Boualem with an electric hand-held power tool motor, as disclosed by Ullrich, to allow for the use of the assembly in hand held power tools. As to claim 22, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein the magnetic flux modulator forms a cylindrical volume including an open end (Fig. 1 of Boualem), wherein a first end of the rotor extends into the open end of the cylindrical volume (Fig. 1 and 5 of Boualem). PNG media_image9.png 436 693 media_image9.png Greyscale PNG media_image10.png 643 799 media_image10.png Greyscale As to claim 23, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 22, wherein the fan extends from a second end of the rotor opposite the first end of the rotor (Fig. 1 of Boualem). PNG media_image9.png 436 693 media_image9.png Greyscale As to claim 24, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein an outer diameter of the fan is approximately equal to an outer diameter of the magnetic flux modulator (Fig. 1 of Boualem). PNG media_image9.png 436 693 media_image9.png Greyscale As to claim 25, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein the rotor is located between the fan and the magnetic flux modulator (Fig. 1 of Boualem). PNG media_image9.png 436 693 media_image9.png Greyscale As to claim 26, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein respective magnetic poles of the plurality of first permanent magnets and respective magnetic poles of the plurality of second permanent magnets are oriented in a radial direction that is perpendicular to a longitudinal axis of the rotary shaft (Fig. 5 of Boualem). PNG media_image10.png 643 799 media_image10.png Greyscale As to claim 27, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein the plurality of first permanent magnets, the plurality of second permanent magnets, and the plurality of ferritic elements are positioned in respective first, second, and third radial planes that are oriented in a direction that is perpendicular to a longitudinal axis of the rotary shaft (Fig. 5 of Boualem). PNG media_image10.png 643 799 media_image10.png Greyscale As to claim 28, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 21, wherein the plurality of first permanent magnets provides N pole pairs (Para 0009 of Boualem), the plurality of second permanent magnets provides M pole pairs (Para 0009 of Boualem), and a ratio of the speed of the fan to a speed of rotation of the magnetic flux modulator is given by (N+M)/M (Para 0009 of Boualem). As to claim 29, the combination of Boualem and Ullrich discloses the magnetic transmission assembly of claim 28, wherein the plurality of ferritic elements is provided by N+M (Para 0009 of Boualem). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ETHAN N VO whose telephone number is (571)270-7593. The examiner can normally be reached Mon-Fri 8:30am - 5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Christopher M Koehler can be reached on 571 272 3560. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ETHAN NGUYEN VO/ Examiner, Art Unit 2834 /CHRISTOPHER M KOEHLER/Supervisory Patent Examiner, Art Unit 2834
Read full office action

Prosecution Timeline

Nov 29, 2023
Application Filed
Apr 08, 2026
Non-Final Rejection mailed — §103
Jul 08, 2026
Applicant Interview (Telephonic)
Jul 08, 2026
Examiner Interview Summary

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12683465
ROTARY ELECTRIC MACHINE
3y 3m to grant Granted Jul 14, 2026
Patent 12676536
STATOR AND STATOR SEALING METHOD
3y 3m to grant Granted Jul 07, 2026
Patent 12658742
ELECTRIC MACHINE
2y 3m to grant Granted Jun 16, 2026
Patent 12627194
COOLING CHANNEL STRUCTURE OF A MOTOR
2y 10m to grant Granted May 12, 2026
Patent 12627187
ROTOR OF AN ELECTRIC ASYNCHRONOUS MACHINE AND METHOD FOR ITS PRODUCTION
2y 7m to grant Granted May 12, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
86%
With Interview (+10.8%)
2y 6m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 52 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month